There are many types of garage doors that are reliable and comfortable to use. The most notable among them are lifting (folding) structures, which rise to the ceiling of the room during opening. These gates have a number of advantages.
lifting gate gaining more and more popularity among motorists. They do not occupy the area in front of the garage, which is often very important in a metropolis.
Lifting gates have the following advantages:
To make a lifting gate on your own is a completely feasible task for a person who has the skill of handling a tool. You can also purchase a ready-made set of lifting gates; there are a large number of offers from different manufacturers on the market.
Before starting work on their installation, preparation should be made:
It is recommended to take into account and select the desired option in advance. Lifting gates are sheathed with profiled sheets, plywood or plastic, PVC insulation or technical wool is laid between the layers, a gate is often made in the sash.
The vertical lifting structure is divided into two types:
Advantages of the first option:
There are few design flaws in the lifting gates, but they are:
The main elements of lifting gates are:
The design can be either automatic and open using the control panel, or manual, when the opening / closing cycles are implemented in manual mode.
There are two types of lifting gates:
In both cases, the gates do not go outside the premises when they are open. The sectional view is made of longitudinal metal structures, their width does not exceed 50 cm, they are attached using hinges.
The mechanism is based on the principle where each section moves in two planes:
Lift-and-turn gates are integral quadrangular structures in which the sash, turning, is pulled up, moving along special skids.
When the gate is open, the leaf is located under the roof parallel to the ground.
After installation, the springs must be adjusted before starting work. Efforts when opening the gate should be minimal. Such a factor will be a good guarantee that the mechanism will work for a long time.
After completing the main work, you can install additional devices:
When assembling the structure, it is important to ensure that:
The lifting mechanism can be of several types:
Often the sash becomes heavy under such circumstances. Additionally, a winch with a counterweight is installed, which is attached to the other edge.
Sectional vertical doors are in great demand. The canvas in them is made up of several blocks, which are interconnected by hinged loops. Each panel is no more than 50 cm wide. During the opening, the sections, forming an arc, are displaced.
There are two types sectional doors:
The advantage of this design:
Presented on the market big choice sectional doors in various sizes. It’s easier to buy a ready-made kit, since making such a product with your own hands is a difficult task.
The operation scheme of sectional doors is quite simple: the sections are connected to each other by loops that move up along special tires. Between the two layers, a PVC or mineral wool insulation is laid, the outer surface is sheathed with a profiled sheet. The thickness of the panels is about 4 cm, which is enough to keep the garage warm in the cold season.
Advantages:
Sectional doors are also differentiated by the type of lift:
Vertical lift is when the gate moves vertically along the wall. Spring extensions - sectional doors in this case are designed for a lintel of 10 cm and are the smallest. The lifting mechanism has a special spring (torsion or simple), which makes it possible to find the optimal mode required for closing and opening.
The mechanism can be controlled remotely using a remote control. Sandwich panels are interconnected with special locks, which allows the structure to be monolithic.
Folding gates have become very popular. This type of gate allows you to avoid the "invisible zone" when leaving the garage, this factor is often the cause of accidents.
When there are no swing doors, the view is much larger. Benefits of swing gates:
Gates are assembled from two frames that close the doorway. There is a main support on which the guides are attached. During operation, the main part moves upwards on bearings until it is in the area of horizontal beams. In this case, compensation springs or counterweights are actively involved.
Louvred structures are found in the most variety of options. The principle of the device is simple: a flexible retractable curtain is wound onto a special shaft during operation, it is located in the area of the jumper.
The end of the flexible web is fixed on the shaft. During the opening, the roll of the curtain layers is constantly growing, which lie tightly one on top of the other.
Advantages:
Among the shortcomings, it can be noted that the turns of the web, being in a roll, rub against each other, microparticles have an undesirable mechanical effect on the coating layer.
Such a node has the advantage: when the length in the levers of the consoles is the largest, the drive voltage can be slightly weakened.
During the opening period, the effective arm becomes shorter, the leaf enters the central part of the gate. This factor explains why energy costs are minimal. The load on the electric drive itself is noticeably reduced, which contributes to its reliable operation and durability. Another positive quality is that the speed of movement of such gates is high.
Often instead of metal frame make a frame of beams treated with a special antiseptic primer. Device wooden frame will cost less, in terms of stability and reliability, it will differ little from metal.
A door often crashes into a vertical gate; technically, this is easy to do. Folding gates, unfortunately, cannot be equipped with a door.
Before you start purchasing materials and preparing a place for a future structure, you should draw a diagram - a drawing. The most important thing is to determine the basic dimensions of the lifting gate.
Standard sizes vary:
Each garage has its own characteristics, with the exact dimensions will need to be determined on the spot. It is very important to understand what material the door leaf and frame will be made of.
First of all, for the manufacture of gates you will need:
The design of the automatic drive is simple, you can make it yourself, you can also find a similar device on the market, knowing what the width and height of the future garage will be, as well as an approximate list of materials that will be required.
It is also easy to calculate the approximate amount of money that will be needed to implement the project. In the process of work, the amount can be adjusted, but if the plan is drawn up correctly, then it will be insignificant (no more than 10%).
From the tools for mounting the gate you will need:
You can take ready-made drawings, this will significantly reduce the cost of developing your own project. There are various plan-schemes, including those from world-famous manufacturers.
Recently gates with a gate, and also automatic lifting gate are in great demand. Kits and accessories for automatic gates can be purchased online or in a regular store. Adjusting the control unit is not difficult, you can do it yourself.
When buying, pay close attention to such details:
At the fold points of the web segment, there is always a protective seal. It performs several useful functions:
At the bottom of the gate, a synthetic seal should be attached so that the canvas does not freeze. It is important to calculate the thickness of the panels, it must be optimal.
If there is a need to install an electric winch, you should correctly calculate:
Close attention should be paid to locks and handles, they must be of high quality. The control panel must also be sealed and withstand mechanical stress.
Entrance lifting gates can be made independently, while saving a significant amount, but it is recommended to follow all technological requirements. Roller shutters must be at least 2 cm thick. The width of such gates is allowed no more than five meters..
The optimal height of the opening should be increased by 30 centimeters from the top of the roof of the car. The lintel and shoulders are located in the same plane. The lintel can be from 30 to 50 cm, the shoulders - more than 10 cm.
Aluminum is sometimes used for the outer skin. The weight of this metal is three times less than iron, the load on the drive will be noticeably less. It makes sense to use steel sheets where there is a large intensive traffic. In sandwich panels, it is permissible to use special metal profiles that are not hackable. Steel parts should not be less than two millimeters thick, they should be coated with zinc.
It is better to purchase automation from a well-known manufacturer, since how to make with my own hands such a knot is difficult. A drive, a control panel, a combination lock - it is better to buy all this from one manufacturer, otherwise there is a risk of incompatibility of the nodes. It is recommended to purchase a drive with more power, otherwise the risk of its breakdown increases. Bearing markings should be carefully studied. They put down the weight that this part can withstand.
The torsion drum must be made of high-strength aluminum. It is necessary to strengthen the lintels and walls, as well as the opening itself, with metal corners. The floor level difference in the garage is permissible no more than 5 mm. Tires are mounted at the edges of the opening, they go under the ceiling. Sections will move along these nodes.
During work, you should observe safety precautions, use glasses, gloves, construction helmets.
The dimensions of the opening are measured at several points in width and height, the maximum value is usually taken for the first parameter, and the minimum for height. The size of the frame corresponds to the parameters of the opening. If you need to connect the parts with brackets, then the profiles are sawn at an angle of 90 degrees.
Perforated profiles are reinforced without fail with planks. Under such circumstances, the jumpers and guides are cut so that a small tip remains, it will be needed to fix the parts.
The frame is exposed using a plumb line. After the design meets the required level, it is fixed. Vertical guides are fixed using brackets. It is wise to use mobile fixation so that the part can be adjusted in the desired position. Horizontal guides are inserted into the corner mortgages and fixed.
To make the packaging smaller, the vertical slats are sometimes divided in two. The parts are connected to each other using a corner. At the place of installation with an angle rail there should be no differences between the metal profile otherwise the rollers may jam.
There are two types of nodes for balancing:
They work on the same principle, only their location is different.
The automatic mechanism with a bulk drive has a large power, it can work with heavy gates. Automation in this case is supplied with a chain mechanism.
For the lifting unit, it is permissible to use an alarm for a car. The drive can serve as a reverse winch. It runs on 220 volts and is able to lift a gate of 125 kg.
External painting of the gate can be quite simple. For example, a monochrome gray color scheme is very suitable for this kind of design.
Gates should be made as small as possible. Compact sashes are more stable, which significantly reduces the possibility of blocking.
Before installing the gate, it is necessary to carry out redecorating garage - level the surface of the walls and ceiling so that the guides do not have any deviations.
The frame should go a couple of centimeters into the floor, and it doesn’t matter much whether it will be home-made or factory-made. Concrete pouring of the screed can be done when it is fixed vertically.
After assembling the shield, it is tested: put on ready-made folding rails and check the work.
The completion of the work is crowned with the installation of fittings:
Proper installation of fittings is very important, it largely depends on how long the gate will last. Often handles are made both from the outside, and from the inside, which increases the functionality of the doors.
You can do all this work yourself, including properly adjusting the lifting mechanism. If the gate was purchased in a store, it is recommended that you carefully study the information that can be found in the instructions.
If there is a wicket in the door leaf, it is necessary to put a latch. Locks will also be useful if the garage is not located on the territory of the household.
The exterior finish is primer and paint. Its stages can be divided as follows:
The frame takes on the lion's share of all the loads, so it must be done first. Bars are inexpensive, a frame made of bars can equally replace a metal frame. This will be an economical option, but if everything is done correctly, then the principle of operation and structural strength will not be affected.
This is done as follows:
If there are no questions, then the frame is fixed with reinforcement, its length can be 25 centimeters. There is one such mount per linear meter.
Then, guides are placed in the area of \u200b\u200bthe ceiling parallel to the horizon. After completing the installation of the frame, you can mount the mounts for the rollers.
The rail is fixed with bolts with a diameter of 1 cm. It is important to note that a level should always be used during the installation process. At the edges of the rail, clamps are mounted in the grooves, which allow you to control the movement of the gate.
The canvas can be made from the most different materials. Often the gates are sheathed with durable plastic or stainless steel sheets.. Insulation, which is located between the sheets, effectively reduces heat loss.
Automation in lifting gates cannot work without connecting a good engine. Thanks to his work, the gate opens and closes quickly. Automatic mechanisms must have self-locking mechanisms that will not allow the gate to open if there is no power supply. Such devices are quite strong and reliable.
There are several models of gates on the market that are of high quality and are inexpensive. It is recommended to pay close attention to automatic street gates. Alutech Classic designed for a garage up to 3100 mm high and up to 6100 mm wide. The most big square overlapping opening is 17.9 square meters. Torsion springs are rated for 25,000 cycles.
Sectional quick-lift structures, in which the frame is made of extruded aluminum profiles, come with double acrylic inserts - this the best choice for private households.
Alutech products manufactured in the Republic of Belarus have the following advantages:
Alutech Classic automatic gates have a panel thickness of 4.5 cm. The gates operate silently. They are safe and inexpensive, but, nevertheless, they can be called elite in terms of workmanship.
There is protection against moisture ingress around the entire perimeter thanks to seals made of a special EPDM elastic material that retains its properties even at a temperature of -30 degrees Celsius.
There is a built-in gate (height 1970 mm, width 925 mm), which allows you to enter the room without opening the main sash. There is also a block for manual lifting.
More details about the design of lifting garage doors are described in the following video.
In the article, we will consider how to make garage lifting gates with our own hands, the main advantage of such gates is that when the garage opens, the sash moves to the ceiling in the garage, and this is much more convenient than in the case of swing gates.
So, you have decided to equip a lifting gate in your garage, and do it on your own. The simplest design of lifting gates is the one that was installed on the shell-type pencil case-garages. However, these gates have a technological gap from the door leaf to the opening. Naturally, this is unacceptable, since in our conditions the garage must be insulated, and the presence of even a small gap is completely inappropriate.
It is required that the fit of the closed gate to the opening be as tight as possible, in addition, a gate should be provided in the gate in order to winter period do not draw cold air into the garage building during the full opening of the gate.
Garage lift gate
For the manufacture of a garage door frame, you can use an aluminum profile, and for arranging a frame for a gate, you can use wooden blocks. From the outside, a profiled sheet or any other light finishing material is attached to the gate frame with self-tapping screws.
After performing these steps, we get a gate in which the gate opens to the side of the street. The gate must open in such a way that when the gate is raised, it does not open by itself (this is fraught with injuries).
The size of the gate is larger than the length of the opening (by about 10 cm). This is done in order to ensure that there is no gap between the gate and the wall of the building (5 cm each from the inside).
The lower part of the canvas from the sides needs to be equipped with wheels, I used wheels from ordinary roller skates. And so that they can easily move along the wall of the garage, I installed vertical guides: I bought a profile for installing drywall (metal thickness 0.6 mm) at a hardware store UD and used it as guides. From the beginning I thought it would bend, but practice has shown that there is not a very large load on the sidewalls of the profile and it can withstand it quite well.
The doors are hung with chains (later replaced with metal strips 25x4mm) on the front wall of the garage building in such a way that the center of gravity of the leaf is lower than their fastening, and the location of the upper part is close to the opening.
In the closed state, the position of the lower edge of the leaf must be in a special recess, this is necessary so that the gate does not move away from the building. The canvas should be pressed against the doorway under the action of its own weight. In the lowest position, the gate must be locked, for which a special valve is attached to them from the inside.
To facilitate the lifting of the gate leaf and simplify its maintenance in the extreme upper position, it is necessary to provide the structure with a counterweight, the selection of which is made in accordance with the weight of the leaf. The roller axles are equipped with cables, which should be passed through the blocks and loaded with a counterweight.
At the bottom of the door, from the outside, install a conventional door handle, which helps when closing and opening the gate, because it is convenient to use.
That's all about production technology. Using these instructions, you can easily build a lift-type gate in your garage.
Garage doors are a design, the choice of which for many presents certain difficulties. Often the owners of garage buildings prefer such an option as lifting gates. They have their pros and cons, which it is desirable to know before buying.
Lifting garage doors are those structures that open with the help of a mechanism that raises them. There are several types of lifting gates, each with its own specific pros and cons.
The opening mechanism is the following process: the gate leaf (one of the features of the lifting type gate is the presence of only one leaf) moves up, folding, or simply standing up parallel to the ceiling. How the sash will be located in the end depends on the type of gate.
One of characteristic features similar structures is that it is possible to mount additional elements in the sash, such as a gate or windows. Both options are used very often. This is due to the fact that often the garage is used not only as a place where the car is simply stored, but also as a space for auto repair.
In this case, it is often inconvenient for the owner to open the garage, setting the heavy structure in motion. It is much easier to just use the built-in door, which allows you to get into the garage without opening it directly.
It is worth mentioning the features of the organization of windows that allow additional light to enter the garage. Windows are made of glass, always using bars. Thanks to them, the garage remains protected, and the risk of intruders entering through the windows is minimized.
Among other things, it is necessary to take into account the fact that it is incredibly difficult to install this type of gate. This is due not only to the fact that the design has an impressive weight, but also due to the complexity of the mechanism that sets the sash in motion. Difficulties arise both with systems that are manually controlled and with remote control.
The price of lifting garage doors varies, however, it does not particularly exceed the cost of other types of models (swing, rolling, and so on). So, the cheapest model can be purchased for 16,000 rubles. There is no upper price limit. It should be borne in mind that a custom-made design according to individual measurements will be much more expensive.
Lifting structures for the garage have both pros and cons in approximately equal numbers.
Speaking about the advantages, it is worth noting the following characteristics:
The disadvantages are not so numerous, however, there are some.
The following important characteristics should be taken into account:
By and large, only two types of lifting street gates can be distinguished: lifting-sectional and lifting-turning. With a stretch, roll-up gates can also be counted as lifting gates. They are also called blinds, because according to the principle of operation, they strongly resemble vertical blinds.
Rolling gates will not be considered, since most experts attribute them to a completely separate, separate category, but the first two varieties should be considered in more detail.
These folding gates are simpler both in design and installation. Often found homemade options of this type, since it is not difficult to make them yourself. However, it should be borne in mind that self-production is unprofitable from a financial point of view: 25% more money will be spent on materials alone than when buying a finished structure with a guarantee.
The lifting and turning variety is represented by one monolithic canvas, often insulated. When opened, the whole sash rises to the ceiling without folding or bending. It should be borne in mind that during the lifting, the canvas still protrudes a little forward, onto the street, which is why the gate should be opened, leaving the car 1-1.5 m from the very entrance to the garage.
These gates can rightly be called folding. They do not consist of one canvas, but of several interconnected. This is both an advantage and a disadvantage. On the one hand, the sash moves straight up without protruding forward, as a result of which the car can drive close to the garage without waiting for it to open.
On the other hand, the fact that the canvas is not monolithic makes it less burglar-resistant, so the lifting-sectional variety is less reliable than the lifting-turning one.
Both the folded and monolithic varieties can be further strengthened with the help of special profiles. Manufacturers also take into account the fact that winters in Russia are extremely severe, so there is always the opportunity to additionally insulate the gate so that they do not freeze through.
In some cases, if there is a lifting sash, it is impossible to heat the garage, so insulation is most welcome.
To imagine how the process of raising and closing the sash is carried out, you need to consider a diagram that clearly demonstrates it.
For the operation of such gates, a system of special drives is used. They set the sash in motion. Please note that the drives are not ordinary, but reinforced. This is primarily due to the large weight of the canvas, as well as the frequency of operation.
Several types of mechanisms used are classified:
Each type has its own characteristics. The hinged-lever mechanism is used more often than others. This is due to its simplicity and clarity, as well as the fact that even a beginner can install it. The articulated arm system is well suited for home use.
Counterweights are installed on doors that are subjected to heavy use. We are talking mainly about industrial, production facilities, as well as all those places where extremely heavy gates are used. It can be garages for buses, and fire stations, and other similar objects.
Hydraulic mechanisms are the most expensive of all however, they are also the most comfortable. Control of such gates, their closing and opening is not difficult. Independent installation of elements of such a system is only possible for professionals, and independent production, in general, is impossible. Kit for hydraulic device can only be purchased from a specialist shop.
Any gate can be equipped with automatic electric drives responsible for opening them. Thus, the process of controlling the doors is facilitated, and the physical effort required to open the garage is minimized. However, such measures also affect the price. When equipping the structure with a remote control function, it is also worth considering the possibility of a mechanical opening, so that if the electricity is turned off, you can get into the garage.
If we talk about standard dimensions, then we can only determine the typical height of the garage doors themselves and the height of the lifting-sectional panels. This is due to the fact that the width of the sash varies greatly, depending on which garage it is purchased for. There are single garages, and there are double garages, and this significantly affects the width.
The height of the panels in the design of the lifting sectional type gate is on average 50 cm. This height is due to convenience: firstly, there are not so many seams in the leaf, and secondly, strips of this height easily bend and go under the ceiling without deforming.
The height of the leaf leaf is usually 2.3 m. This dimension is considered standard for garages, the height of the ceilings in which rarely exceeds this figure. The size of 2.3 m also takes into account the correction for the storage of the canvas itself when folded, equal to 20 cm. Therefore, even after opening the gate, it will be comfortable to be in the garage, because the height of the ceilings in this case will be 2.1 m.
If the gate is equipped with a gate, then its dimensions are also typical. It is worth noting that such structures will differ from those typically accepted due to the fact that they are regarded as for a utility room. So, the dimension of the door to the garage, cut into the sash, will be 60x190 cm or 70x190 cm. Both options are acceptable. The final decision on the width of the door remains with the manufacturer.
As for windows, there is no standard for them, because glass inserts are often used for decorative purposes. Glassy inclusions can be twisted, of complex shape, and not just rectangular.
If your garage differs from the standard one (for example, it was carried out individually according to the design project drawing), then it is highly recommended to make garage doors to order.
This is due to the fact that only in this way can the best option be selected, which will protect the building from penetration as well as possible. In addition, exclusive gates will look the most advantageous, since they can be styled to match the existing exterior.
Both foreign and domestic suppliers present their products on the market. Based on the reviews of garage owners who bought these or those lifting gates, a rating of the most popular companies was compiled.
Judging by the reviews, the quality of insulation is very good. The gate perfectly withstands Russian frosts.
To carry out the assembly and installation yourself, you need to make some effort. If there should be no problems with the assembly as such, then you will have to tinker with the installation. This is especially true for the gate of the lifting-sectional type. First you need to arm yourself with a drawing of the gate. If a finished model is purchased, then the drawing is attached to the assembly instructions. If the gate is made independently, then the drawing must be made. To do this, it is necessary to take all measurements from the garage opening, including its width, height.
It is also necessary to check whether there is enough space on the ceiling for the leaf to be there while the gate is open. It must be borne in mind that the dimension of the lintel for successful installation should be 90 mm.
There is also an easier option. When all measurements from the opening have been taken and the dimensions are clear, a suitable one is selected finished drawing, after which it is simply copied. Here are a few suitable options.
To perform all the work, you will need the right tools, including:
After everything is ready, it is necessary to decide on the material, as well as the drive system that will be used. You also need to think about whether the gate will be equipped with automation. If yes, then it should be borne in mind that the installation of the electric drive will require experience, special knowledge.
It is better for an amateur not to undertake such a difficult task, since the system is expensive, and if the work cannot be done, then the repair will also be expensive. Making a gate with your own hands is unprofitable, since both cash and labor costs will be clearly higher than when buying a finished structure, so it’s more rational to buy a factory version with a guarantee and install it.
Despite the seeming lack of diversity, overhead garage doors can be made from different materials, each with its own advantages and disadvantages. Metal is always taken as the basis, but it can be lined with wood. It should be borne in mind that a solid array cannot be used when decorating a gate. This adds to the weight of an already heavy structure. It is better to give preference to lining.
For wooden gate it is necessary to have a special impregnation that will provide protection to wooden panels. It is worth remembering that wood is a rather “capricious” material, unstable to various external influences. temperature fluctuations, high humidity, constant mechanical influences can quickly spoil the original appearance of the tree, as well as adversely affect its heat and sound insulation qualities. If you know that the conditions in the garage are unfavorable for the tree, it is better to refuse to use it.
If we talk about the material for insulation, then the choice is small. They often prefer either mineral wool or polystyrene. Both protect well from heat loss and drafts, however, foam is more preferable because it has less weight. In addition, a sash insulated with foam will be thicker, therefore, it will be harder to crack it.
However, the foam is not suitable for lifting sectional doors due to the fact that the leaves will turn out to be too thick and the load on the mechanism will increase. For folding models, mineral wool is used, which does an excellent job of thermal insulation, while making it possible to maintain the thickness of the panels at the proper level. As you can see, the choice of material is one of the difficult steps that must be carried out very deliberately. Evaluate all operating conditions, also do not forget about your wishes for appearance designs. Then it will be possible to choose the option that best meets all the requirements.
Before proceeding with the installation, it is worth checking the set of components. You need to make sure everything is in stock. The set of certain elements varies from model to model, but it is extremely important to check the quality of the guides and springs. Both elements are responsible for the reliability and safety of the structure, and this plays a paramount role, because no one wants to harm themselves or the car with a sash.
To install the gate yourself, you need to arm yourself with the following step-by-step instructions:
It is much easier to operate gates equipped with an automatic electric drive. Less physical effort is required, and you can open the gate without leaving your car, which is true for most of the year.
It will be possible to independently adjust the automation only if you are a professional electrician or already have experience in similar work. The electrical wiring system is quite complex, it requires a direct connection to the wiring of the house. You will also need to equip the remote control. It can be either stationary, located on the wall, or portable.
Many owners mount these two options at once, supplementing the system with the possibility of manual opening. This decision is made for maximum convenience.
The most expensive equipment option refers to the hydraulic drive. Here it is possible to mount a system operating at maximum speed. Such gates are also called quick-lifting. If it usually takes 3-5 minutes to raise the canvas, then in these systems the time for raising and lowering the sash is halved. This is extremely convenient, especially for those who are always in a hurry somewhere.
To equip automatic control, additional funds will be required. On average, about 30% of the cost of a garage door is required for such work, but the final figure remains individual. It is worth weighing the pros and cons before deciding whether to equip the gate with automation or not. In some cases, automatic control is not as necessary as it seems at first glance, and the rejection of it allows you to save significant money.
If you still decide to make automatic control, pay special attention to the fact that all electronic components are of the highest quality. So you minimize the risk that the wiring of the whole house will burn out due to a short circuit and protect yourself from possible costly repairs.
To adjust the gate, it is necessary to open and close it several times.
In doing so, attention should be paid to the following:
The operation of the mechanism must be completely silent, otherwise it can be concluded that the installation was not carried out completely correctly. The easiest thing to do is to lubricate the mechanisms. Perhaps the problem lies precisely in the insufficient amount of lubricant solution on the components.
The second option is more complicated. The reason for the lack of a smooth ride may lie in insufficient lubrication of the mechanisms, in improper adjustment of the springs, or in excessive weight of the blade. If the first and second reasons are quite simple to eliminate, then too much weight is a more serious problem. It is necessary either to lighten the sash itself, or to convert the lifting mechanism based on a heavier structure.
You can strengthen the gate at the installation stage. This is negotiated with the manufacturer from whom the design is ordered. As a rule, professionals calculate everything and deliver a kit that fully complies with the standards. If, nevertheless, problems arise during operation, then you need to contact the office of the manufacturer - such cases are covered by the warranty, and you are required to provide a free consultation, possibly with a specialist visiting your home.
You can try to adjust the mechanism with your own hands, but it should be borne in mind that any attempts self repair regarded as mechanical damage. If during your intervention you make it even worse, you will have to do the re-repair at your own expense. It is safer to immediately seek help from professionals.
The convenience of a garage for a car is not least determined by its entrance gate, which should ensure the safety of the car and close easily and securely. Nowadays, you can order or make your own several options for automatic designs. Next, we will consider how to make a do-it-yourself lifting gate for a garage.
Unlike hinged structures, which in most cases have 2 wings that open outward, lifting gates have sections or roller shutters that rise upwards. Their principle of operation is different depending on the type - sectional, rotary or roller shutter. The structure itself, including various elements: a box, guides, rollers, a lifting mechanism, much more complicated than a simple swing gate.
But the cost of installation and materials fully compensate for the reliability and convenience with regular use of such a garage.
Having finished garage with a rectangular entrance opening, you can easily build a lifting gate with your own hands. For installation, you will need a standard set of construction tools, materials for sashes, rails and housing. It is enough to arm yourself with patience and turn on a little ingenuity so that in just a few days, slowly, build a reliable and convenient design of such garage doors.
Before you decide to build a garage door with a lifting mechanism, you need to weigh all their pros and cons.
Experienced craftsmen note the following advantages of such systems:
It is worth paying attention to the disadvantages of lifting gates:
If the owner of the garage has taken into account all these features, then you can proceed with the installation. But first you need to decide on the type of lifting gate for the garage.
The most common 3 types of home-made lifting structures:
Up-and-over garage doors are the most burglary-resistant due to the one-piece leaf design. When opened, it rises, turning 90 degrees and taking a horizontal position. Their mechanism can be lever-articulated or counterweighted. The first view on the levers is the most simple designs, which ensure smooth and unhindered movement of the sash in a horizontal position.
Counterweighted gates are most suitable for gates with heavy weights.
Lift-and-turn structures consist of a frame (usually metal), guides along which the frame moves, a spring mechanism or a counterweight with a winch. Lifting can be manual using the handle on the bottom of the case. This is done easily thanks to the extended springs of the built-in mechanism. You can improve this mechanism by connecting an electric drive, then raising and lowering the sash occurs by simply pressing a button.
The leaf of overhead sectional doors is assembled from several panels up to 50 cm wide, which are interconnected by hinged hinges. When it is raised, these panels (they are also called lamellas) move along the guides on rollers. The movement is provided by a spring mechanism, drums and cables. This design is reminiscent of sandwich panels used in construction.
The mechanism of roller shutter doors for a garage is the same as that of roller shutter doors in shopping centers. Their folding slats are narrower than those of the lifting-sectional types; when opened, they rise and twist into a special box of small width. Therefore, this type has a clear advantage - saving space inside the garage. In this case, there is no need to mount long rails under the ceiling.
The materials for the frame, frame and guide rails of overhead gates are usually metal, but stainless steel is the best choice. The box can be made of thick wooden beams or metal corners. One-piece sashes of a similar design can be made in the form of a sheet of boards in a metal frame. Outside, they are often sheathed with sheet metal.
To keep the heat in the garage in winter, heat-insulating materials can be sewn inside: sheet foam or mineral wool.
The box is covered with an anti-corrosion primer, after which it is painted in 2 layers with alkyd or waterproof enamel. The hinged shield is best covered with galvanized steel or aluminum.
Lamellas on sectional or roller doors are usually also made of galvanized steel or aluminum, inside the sheets you can place thermal insulation material. The surface of such panels can be with any color - to the taste of the owner. Movable structural elements - rollers, couplings, are made of plastic or light metals, guides - of stainless steel or other materials that are not subject to corrosion.
Automation of electrically opened doors will greatly simplify the use of the garage. Many drivers don't want to mess around with heavy doors, especially when it's freezing or pouring rain outside. For any design and mechanism, it is possible to choose an electric motor of the appropriate power, which will use current from the household power supply.
There are several types of automatic lifting gates.
The most common schemes that are easy to do yourself are:
It is possible to order a ready-made structure, which will already include an automatic drive for lifting, for example, many roller shutters with galvanized steel lamellas are equipped with such.
In this case, after the purchase, you only need to properly install them on the garage opening and connect the electric drive to the network.
For the manufacture of simple lifting garage doors, you can use ready-made sketches and calculations, only slightly adjusting their dimensions in accordance with your premises. There are many examples of solutions for country house containing drawings and a detailed report including necessary tools and materials.
Before you make the structure itself with a movable mechanism, you need to make sure that the opening, adjacent walls and ceiling are able to withstand its weight. To do this, you need to choose strong and dense floors without voids and reliable fastening systems. And the room itself must be protected from the penetration of moisture and other natural factors that can damage the operation of the gate.
Having chosen the appropriate type and an approximate project for future sliding gates, we make a drawing with exact dimensions, based on them we calculate the amount of materials needed.
For a strong and durable frame of lifting garage doors, metal profiles 40x20 mm in size and at least 2 mm thick are most suitable. Transverse and horizontal fastenings for the structure can be made from 20x20 mm profiles. Gate guides are most often made from channels up to 20 cm wide, depending on it, the size of the rollers is also chosen.
The box of the lever-hinge mechanism can be made from a metal corner or a beam. According to the dimensions on the created drawing, parts of the desired length are cut.
The rollers themselves, the springs and the entire lever-hinge mechanism are usually bought ready-made. They are selected in accordance with the dimensions of the guides. The rest of the parts can be easily made by yourself using a welding machine and a grinder.
For the manufacture of gates and their installation in the garage opening, you will need the following tools:
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For fastening, metal anchors or dowel-screws suitable for the given weight of the structure must be used. If you plan to use anchor bolts for fixing a metal corner, then you need to prepare a set of appropriate wrenches.
Before you mount the system of lifting gates yourself, you need to make sure that the opening on which they are installed has an ideal flat surface: strictly vertical and horizontal level, right angles. The carrier box is the most important power element of such gates, so you need to be as careful as possible in its manufacture.
If a metal corner is chosen for the box, then the width of its shelf should be 1.5 times the thickness of the sash. After all the parts are measured and cut, they are attached to the garage opening with anchor bolts and tightened securely. For the manufacture of the box, you can also choose wooden bars with a section size of 100x50 mm, which must be fixed to 100 mm self-tapping screws.
The integral frame of the hinged gate must be assembled on a flat, horizontal surface. After the metal profiles are cut to the desired length, they are checked with a square and lightly tack welded. Next, the right angles and dimensions are checked again, including diagonally, corner scarves and transverse stiffeners are attached, then the structure is completely welded.
After welding the frame, it must be cleaned with a grinder at the joints from burrs. Then it is coated with an anti-corrosion solution and painted. Boards with thermal insulation are sewn inside the metal profiles, outside it is covered with sheet metal. Brackets with movable rollers are attached to the upper corners of the frame.
After that, guides for the future sash are attached to the ceiling. They should also be mounted as evenly as possible, rechecking the horizontal level, parallelism and perpendicularity of the doorway. Then the sash is temporarily installed in the opening in order to mark the place of attachment of the lever-spring mechanism.
After the operation of the gate and the smooth movement of the leaf along the guides are checked, it is removed, the springs are mounted, and they are adjusted. Lastly, a rubber sealant is attached to the frame around the perimeter to seal the seams and soft close, a door lock and an opening handle are installed.
With careful and correct installation, as well as reliable protection against moisture, gates with a similar design can last for more than a dozen years. And their repair can be limited only to lubricating the moving parts of the mechanism, the lever system, support rollers and replacing the rubber seal. For prevention, lubrication can be carried out every season, and the outer rubber gasket can be lubricated with silicone before the onset of cold weather to protect against freezing.
For internal thermal insulation For such gates, various materials can be used, which are also used for wall insulation: mineral wool, polystyrene foam or expanded polystyrene. The last two are more effective, since they do not shrink over time, but they can be fire hazardous, so it is better to choose non-combustible types.
If you want to automate the process of opening or closing doors, pay attention to overhead garage doors. Such systems can have a different design, are made of different materials and can be assembled by hand. We offer you to get acquainted with similar designs in more detail, so that it would be easier for you to choose the appropriate option.
Read in the article
If you choose the right one, we suggest that you familiarize yourself with the advantages of lifting structures. These doors:
The disadvantages include:
The design of garage door systems may vary. We offer you to get acquainted with the device and the principle of operation of overhead gates different kind.
Such structures consist of several movable canvases connected by loops. From the edge, special rollers are attached to each part, moving along guides fixed in doorway. When opened, overhead sectional garage doors rise smoothly to the ceiling, saving inner space.
Attention! Some designs move off to the side if the height of the doorway is of fundamental importance.
overhead sectional doors
The leaf of such a door system is made in one piece and completely closes the opening. When opening an up-and-over garage door, the leaf is lifted and placed perpendicular to its original position.
Steel is used to make the frame. Some systems are additionally equipped with an electric drive, which allows the sash.
The dimensions of the door system are selected taking into account the dimensions of the opening. Manufacturers offer doors of various sizes. In this case, the standard sizes of each manufacturer are set independently. So, Alutech offers products with a minimum lintel of 45-51 cm, while for the rest this parameter usually does not exceed 31 cm.
Attention! The thickness of the canvas can be 1-45 cm.
The size of the structure is also influenced by the mechanism used. It can be torsion or spring. Each manufacturer sets its own step with which the dimensions of the canvas change.
Steel structures can have a maximum width of 7 m with a maximum area of 49 squares. For aluminum structures, the maximum width is limited to 7 m, and the area is limited to 14 squares.
Attention! garage door prices standard size always less than custom-made.
Such door systems are most often made of:
The price, service life and ease of use of overhead sectional garage doors largely depend on the place of manufacture. The most popular products are:
If you decide to buy a lifting garage door, you should understand that the dimensions, design features, material and price are closely related. When choosing a suitable option, you should immediately decide on the installation location: inside, outside or exclusively inside the opening. This will affect the design features of the door system and the mechanism used.
Advice! Take care of the presence of a gate so as not to raise the gate every time you need to go inside the garage.
It is worth immediately deciding on the method of control:
The latter option is preferable, as it allows you to open the gate without leaving the car.
The following video will help you figure out how to choose a sectional door:
During the operation of the door system, it is necessary to take care, adjust and repair the elements of the lifting gate in a timely manner:
If you can’t get a swing gate, you can make a similar design with your own hands. We offer to understand the intricacies of the process.
The main structural element is the frame, the rotation of which is provided using a special mechanism:
When making a door system with your own hands, you should immediately decide on the appropriate type. Hinged-lever is simple and reliable, and therefore enjoys particular popularity. The movement of the web is carried out along a predetermined path, and therefore the system requires fine tuning.
The design on counterweights involves attaching a steel cable to the lower part of the leaf, at the end of which there are concrete and. The rope passes through the winch. If the sash is heavy, this option is preferable.
When starting to develop a drawing of a lifting gate for a garage with your own hands, you should carefully measure the opening into which the structure will be installed. It is quite difficult to prepare a sketch on your own in the absence of development experience project documentation. In such a situation, you can use ready-made drawings for the manufacture of home-made lifting gates for the garage, changing the dimensions of the future structure.
Do-it-yourself material for lifting garage doors is purchased in accordance with the requirements of the drawing. The project documentation contains all the information necessary for this.
From the installation tool should be prepared:
The assembly procedure for the up and over swing garage door is as follows:
Illustration | Action Description |
together three corners to form a guide and a box element. IN cross section you should get a characteristic shape with a groove. The width of the groove is selected taking into account the size of the rollers, the height of the element - the dimensions of the doorway. | |
Set the element to doorway. Welding to the elements door structure. The groove must face inward. | |
We assemble the rollers that will be attached to the door leaf. | |
We insert the assembled support inside profile pipe, which will be part of the frame of the future door leaf. Weld on for a secure fit. | |
We insert a profile pipe with supports inside the guide. Weld or join |