Production tiles from rubber crumb Can be viewed as a profitable business. This is due to the profitability of this product and the low competitive environment. The high demand for this product is due to a long service life, compared with other materials. Unlike other types of paving coatings, rubber tiles are distinguished by their non-slip surface and frost resistance. This quality allows them to find a wide range of applications.
Modern equipment allows you to produce high quality tiles that will not crack from the temperature drop and sharpen. Proper installation Tile Allows natural precipitates to pass through it, which is an indisputable advantage. Such a coating will remain clean and dry during the rain or spring melting of snow.
Wide range of products and her color Gamma. Allows you to find the coating required in size and color. To improve the territory of the playground, you can apply a tile with a variety of drawings. The release of such products at home can be considered as a trial option. Creating a tile in a similar way takes a lot of time and allows you to produce a minimum amount of products.
Most often, such a coating is used:
It is possible to implement products through private companies, construction trading networks, construction organizations. In addition, the laying of the coating can be carried out with their own hands.
The price of finished products is taken at the rate Credited materials. The more the ingredients were used in the production of tiles, the more expensive it will be more expensive. The average retail price of the finished color tile can be approximately 1500 rubles per square meter.
When producing rubber crumb products, it is necessary to strictly observe the production technology:
The use of a cold pressing method allows to obtain high-quality products with good resistance to the effects of the external environment. Products get high density, fortress and flexibility.
Despite the type of production , whether it is a private business or industrial output of products will certainly need equipment for the manufacture of rubber tiles.
Equipment for the production of rubber tiles typically includes:
As additional equipment For rubber tiles, the thermoshkafa is required, a platform for a mixer, molding table, stands for fixing tiles.
The acquisition of all equipment for medium production, taking into account its delivery and setting up to work, will cost about 2,000,000 rubles. But the production will not be launched in the absence of raw materials. D. la produced Rubber crumb, dyes and glue.
The average cost of tons of rubber crumb is 19,000 rubles. Depending on the choice of pressing (cold or hot method), the cost of glue will be from 140-200 rubles per kilogram. For the release of multi-colored tiles, the acquisition of dyes will need. The price for 1 kg of dye varies within 80-190 rubles.
Open full production will not work without the premises of the room. Its size is caused by the scale of products. According to environmental safety requirements, the facility for the manufacture of such products must be in the suburban zone. Near its location should not be a living area.
The cost of the rent must be acceptable. It should be taken into account when renting an object not only its area, but also height. These parameters are necessary To accommodate equipment. It is recommended to choose a room with office cabinets so that all employees can accommodate on one territory and control the process of manufacturing tiles. It is advisable to choose an object located near the transport highways.
When opening a new business, you can encounter some risks:
Before opening your case, you should collect all the necessary documents and obtain a certificate for manufactured products. It is also recommended to find a proven supplier of equipment and raw materials in advance. In this case, you can hope for warranty maintenance of technology, which will avoid long downtime. In advance, it is necessary to outline and possible markets for the sale of finished material. It is also necessary to rent the territory of sufficient area for the release and storage of products. After that, you can start buying equipment and raw materials, search for personnel and start work.
Rubber crumb is considered the main material for creating tiles and coating. Raw materials are taken from waste, which is obtained by processing old, worn tires cars. They are performed from durable components that prolong the finished rubber tile service. Durable and persistent products. You can open the production of rubber tiles. This business has its own characteristics that will be told in the article.
The rubber tile includes crushed rubber pieces. Products do not break and do not crumble. These pluses include:
Products can be used in industrial and residential facilities. They are ideal for warehouses and garages. Rubber tiles will not deteriorate from the effect of the environment and from different aggressive chemical components. It is suitable for registration garden tracks, as outdoor coating Terraces and country house.
Products are used in sports and playgrounds. Tile beautifully looks on any territory. Rubber surface rough and perfectly pushes water. As a result, there is no puddle after the rain. And in winter there will be no ice on it.
The finished product will be in demand among different classes of consumers. It needs for country houses and household plots. Especially interesting products for residents of cottage settlements. Products are needed in public and industrial buildings.
Tile will be in demand among private and wholesale customers. There is the possibility of delivering to markets and shops. Thanks to a lot of demand, you can be delivered in large quantities. Only with this question must be understood in advance to think over the advertising campaign.
If you are interested in the production of rubber tile, you can choose one of several business base options. The differences are the volume of production and costs. The following types of production are possible:
Each option has its own nuances that it is important to take into account before the basis of the business.
Rubber tile production plant will be the best option. It is highly profitable, develops with quick equipment, which works on the basis of a cold formation method.
For the basis of the business you need 80-100 sq.m. and 3-4 employees per shift. Energy consumption will be 15 kW / hour. In this case, you can offer to customers a large set of coatings. It is possible to manufacture tiles of various shapes, parameters and colors.
Production of rubber paving tile can be carried out at home. it a budget option. Products will be manufactured for a long time. If there are no helpers, it will not be possible to produce many products. But then there is an opportunity to work under the order. It will be a start for business development.
If there are big capital, you can open the production of tiles from rubber crumb. In this case, it is possible to lay different parameters and product formats. Various pigments will be required so that customers can get a large amount of products. It is important to pre-solve issues with the sale and advertising of goods. There is also a lot of workers.
Such production of sidewalk tiles from rubber crumb can be opened if there are means, but there is no business experience. It is important to choose a successful firm that offers to purchase a franchise. The company will advise and submit advice on business management. Verified suppliers of raw materials and equipment are provided. And to attract customers, proven schemes are used.
The production of rubber tiles of black and multicolored species at cost is significantly different. If the dye is glue composition, the cost increases. Therefore, color products will be expensive. The retail price of paving slabs will be about 1,500 rubles per sq.m. Manufacturing technology involves the passage of the following steps:
To open a business, it is necessary to make equipment for the production of tiles made of rubber crumb. It should be taken from the verified supplier. Running a full-fledged plant occurs only if available:
Equipment for the production of rubber tiles will cost about 2 million rubles. The price includes all commissioning.
To launch the production of rubber tile, you need to buy raw materials - rubber crumb. And the binding component will be glue. Purchase raw materials follows a reliable supplier. Its average price is 19 thousand rubles per ton.
The cost of the polyurethane glue of hot pressing is 140-170 rubles per 1 kg. And the glue for cold pressing will have to pay 170-200 rubles. Such products should be reliable because it affects the strength of the products. In the manufacture of tiles are applied dyes. They are required to impart the products of the required shade and attractive species. The cost of the dye is within 80-190 rubles per 1 kg.
It is advisable to choose a warehouse or production room in an industrial area. The object must be in a small remoteness from large cities. It is important to take into account the rental and transport junction.
The area is determined by the amount and size of the equipment, production volume. For a mini shop, a room is 100 sq.m. Minimum, in height - 3 meters. You need to choose a heated room where there is water, electricity with a voltage of 380 V. will be required premises for finished products and raw materials. It is important and the availability of a warehouse with an area of \u200b\u200b100 square meters. m. The premises for the office and employees are necessary.
This production has not only advantages. There are a number of risks. This is due to the lack of specialists who are known to create products. In this case, you can enter in two ways - to find a technologist or independently teach employees of this activity. But then you need to be a professional.
Seasonality plays an important role. Rubber tiles are applied on the street and in the premises of car services, garages, objects for animals, as well as territories near the pools and in sports halls. It is advisable to open a business at the end of winter and at the beginning of spring. In the fall, the products will also be in demand, as the landscaping of the streets.
The company will function normally only if there is always the required amount of raw materials. For average production, 100 tons are needed. The risk is a breakdown of equipment, so it is necessary to approach its acquisition particularly carefully.
If you calculate all costs, the market price of products will be equal to 1350 rubles per 1 sq.m. Daily profit will be about 16.5 thousand rubles, and a month - 350 thousand. The payback period is up to 145 business days, if the profitability is 40%.
Production of rubber tiles is a sought after industry. If competently approach the organization of business, then make it profitable will be in a short time. The main thing is to have everything necessary for the production of quality products.
Which can be done on their own, should be manufactured according to a specific technology. This material appeared in the construction market is relatively recently. However, it can be noted that this production is although it is low-prolonged, but has good prospects. In order to understand what materials are to be used, it is necessary to consider several characteristics. First of all, services are limited to 20 years. The second, for which you need to pay attention is the anti-slip quality of the coating, which significantly expands the area of \u200b\u200buse of such a tile. The third characteristic on which buyers pay attention is high elasticity that prevents the formation of an icy crust in the winter.
Rubber tile, the production of which is quite often carried out by private masters today, has crushed rubber, acting as the result of the processing of automotive tires. The resulting material that includes recycled tires has all the qualities that the paving tile should have. Among them, it is possible to allocate increased resistance to wear, strength, elasticity and excellent ability to preserve the form. The material is distinguished by the resistance to acid and alkaline media. Rubber tile, the production of which can be established independently, has a slight value, despite the high performance characteristics. This is due to the fact that the material consists of secondary raw materials, namely the rubber crumb, the value of which is very available. Purchase 1 kg this material You can only for 30 rubles. The cost of crumbs may be lower, it depends on color, sizes, as well as raw materials processing technology.
If the rubber tile is manufactured by you, the production of this material can be established in two ways: one involves the use of a hot method, while the second technology provides for the use of cold pressing. Equipment for these two technologies is similar to each other. Hot pressing never got widespread For the reason that it has side effects. With increasing, the quality of the tile was noticeably deteriorated, wear-resistant qualities decreased, and also appeared nasty smell finished products. Using the cold method does not give such side effects. The production of tiles from rubber crumb implies the need at the first stage of the raw materials. Next, pressing occurs at normal temperature of the external environment. At the last stage, the material is dried in the chambers within 6 hours.
If you are making rubber paving slabs, production can be established by the method of acquiring a drying chamber, forms and a volcanic press. Mixers will need no less than two.
To begin with, the rubber crumb and the remaining components of the mixture must be downloaded to the mixer. This technique has low-to-go blades. As a rule, the solid components of crumbs and glue are mixed separately, this causes the need to use two units of equipment. Production of rubber tiles and paving slabs provide for the installation of the pressed form on the table. There is also a layout of the composition for tiles. After the mold, you must install in the trolley and expose pressure. At the next stage of the carts must be moved to the drying chamber. It supports low temperature within 60 degrees. However, high humidity is created. The rubber tile production technology provides for the need to ensure the conditions under which chemical reactions occur, they guarantee a sufficiently dense connection of the elements of crumb, glue and pigments. The baby in the course of this increases in volumes, there are voids that fill in the binder component.
The performance of the process line will be determined by the dimensional chamber dimensions. If you wish to make production on commercial basis, For profitability, it is necessary to choose the minimum volume of the chamber, which is 200 square meters. Depending on these parameters, other equipment according to the type of molds and carts should be selected.
If you decide to purchase equipment for the production of rubber tile, then first it is necessary to signal the soil, which will make it possible to understand whether this production will be profitable. Thus, in the market building materials Paving tiles today are presented for sale at a price, which is equal to 1,500 rubles per square meter. By selling it at a wholesale price, you will have to reduce the cost, however, due to the implementation of large parties and constant production, profitability may amount to about 40 percent. It is important to know that the initial costs will pay off, which went to the equipment for six months. If we are talking about a small enterprise, then this indicator is very good.
Before starting work and launching business, you will have to purchase equipment for the production of rubber tiles. It is important at the first stage to be saved. If you use a cold pressing method, this task will be completed, since the energy will be consumed in not so impressive quantity. However, the savings are not too big, since with continuous production in the thermoshkafu, constant temperature should be maintained. But if you choose a hot pressing, the production line will be four times more expensive compared to the one that provides cold formation of products. That is why it is important to determine which technology will be used.
If after starting the production of business scored its turnover and you are needed to increase the capacity, then it will only be necessary to buy a press form or an additional press. This will not entail too impressive costs. It is worth noting that the production establishment for its needs is inexpedient. Cheaper will be purchased ready-made products in the building materials market. The benefit will be noticeable only when you decide to make the manufacture of tiles with your business.
When you step by such a coating, which is not done from stone or concrete, comes an understanding of how far the construction sphere is advanced. Increasingly, such a pavement tile began to meet, in the manufacture of which rubber crumb was used.
And it should be noted that such a coating cannot but cause feelings of admiration. And judging by the practice of its use, the material has such characteristics that are not inferior to other construction resources involved in this area. And it is not necessary to talk about the comfort of use.
According to the pavement, which was laid out of a cobblestone or asphalt, it is not very nice to walk. And such material, like rubber, allows the legs to spring, creating an effect of depreciation. Also, do not forget about the wellness effect, which is characteristic of such a coating.
With it, it can be reduced sufficiently large loads that come to the spine. In the event that the stacked material in its thickness will reach about thirty centimeters, another useful parameter appears as injuries security. This factor makes it possible to use rubber near the pools or in playgrounds. But it is worth noting that the equipment for the production of rubber tile will be chosen quite difficult.
If you want to open your entrepreneurial case, you should know that in Russia the supply of high-quality equipment is not so many companies. Therefore, the choice is not very big, if you need a domestic technological line.
However, many entrepreneurs are addressed to these companies who are engaged in the production of rubber coating. And there is nothing strange here. This is due to the fact that the rubber has a sufficiently high resistance to a variety of natural impacts. Even after the harsh winter, the rubber tile will serve it regularly, without any problems. Such a parameter as durability is at a sufficiently high level.
If your company is only at the stage of becoming, it will be necessary to purchase at least a minimum complex. By purchasing equipment for the production of rubber tiles, it is necessary to thoroughly approach the selection of the supplier.
It is necessary to pay attention not only to the products that will be presented, but also on the possibility of learning. Or at least the provision of the appropriate tutorialWith which you can configure the equipment for the production of rubber tiles.
In some situations, the most responsible suppliers can provide all the necessary information on how to find the sales market or establish a scheme for implementing the already manufactured product. Also, a novice entrepreneur may ask a list of documentation that is required in order to receive a certificate. Do not forget about the acquisition of all the necessary raw materials. With this question, you can also contact the suppliers.
A huge role is played by such a moment as repairs. Best equipment for the production of rubber tile acquire from that supplier who agrees to produce repair work In the case of anything, as well as install it in a rented room and help make a launch.
It will be necessary to purchase everything required toolsSuppose to make installation and start the work of the line. As a wonderful bonus, staff training before the launch of the equipment can be played. It is understood that as a result of such training, part of the skills relating to quality manufacture Products.
Those organizations that supply equipment for the production of rubber tiles can provide the raw materials needed to start the work of the enterprise. We are talking about rubber crumb, polyurethane binding materials, pigments, etc.
At first, suppliers can offer an entrepreneur orders or invite to participate in product manufacturing projects. In other words, if you feel about the category of start-up businessmen, it is advisable to think about finding support.
So, in order to launch your enterprise, you will need to purchase the following equipment for the production of tiles of rubber crumb tiles:
This is the minimum technological line that will need to be bought in a mandatory order to launch the process of producing rubber tiles. On average, the cost of a small plant on which all the necessary equipment will be installed will vary from two to three million rubles. This amount includes VAT, as well as all work related to the launch line.
The production technology of rubber tiles is no high difficulty. With this can cope any entrepreneur. Therefore, if you are interested in this field of activity, then you do not need to be afraid of the cost of buying equipment and on the organization of the entire business as a whole. All this will quickly pay off at a competent approach to the production process.
Production of rubber tile - the most effective method Processing of old worn tires. End products are characterized by high strength and wear resistance. Production of such a material allows you to solve two important tasks - make products with excellent performance and safely dispose of unnecessary tires. This is a great idea for those who want to do business at home.
If you plan to engage in the production of rubber blocks at home, the main raw material is crushed rubber, you can buy at the factory. Many domestic enterprises are engaged in the processing of old automotive tires, so there will be no problems with the purchase of raw materials.
Tire crumbs can be done with your own hands, but in this case you can not do without special equipment.
Exhaust tires can be purchased for a scentual or get free by taking over only transportation costs.
The mixture for the manufacture of rubber paving slabs includes:
This is a secondary material from old automotive tires, which is obtained by mechanical crushing with the subsequent separation of unnecessary impurities, such as textile fiber and metal cord. The composition of the crumb includes synthetic rubber, various oils and fillers, so the initial raw material is initially durable and wear-resistant. Tires are not afraid of the effects of acids and alkalis.
Car rubber is characterized by high elasticity and perfectly retains the specified form. She hardly undergo deformities even with high temperaturesoh.
The size of the crumbs can vary in the range of 0.1-10 mm. Raw 0.1-4 mm is used to produce black or colored single-layer tiles. Larger fractions are designed for the manufacture of the bottom layer. There may be metal inclusions in their composition.
Pigment dyes allow you to get ready-made products different color. Painting substances are in the dry powder phase. They can be organic and inorganic. Externally, pigments are similar to multicolored flour. Staining the mixture for the manufacture of rubber crumb tiles occurs when the dye interacts with polyurethane glue. The coloring substance envelops the rubber crumb and gives it the desired color.
The basis of inorganic dyes can be:
Mixing basic colors allows you to get different shades.
A binder that is added to the mixture for the production of tiles is a non-toxic mass on a polyurethane basis. It can be:
The second option is characterized by the composition. It is accompanied by a hardener. When choosing glue, pay attention to its quality. It accounts for all the load, therefore it is worth purchasing in small quantities a binder from several manufacturers and experimentally choose the appropriate option.
This component allows you to increase the strength and wear resistance of secondary raw materials, and also gives the elasticity of finished products. At a low concentration, the modifying fillers do not improve mechanical indicators, and with a large material becomes fragile, in connection with which the mechanism of its destruction changes.
Molds for rubber tile can be made independently. But this occupation takes you a lot of time and money, therefore it is better to purchase finished products or order their manufacturing according to the sketch.
Before exploitation, do not forget to treat the shape of soapy water or silicone, so that the solution is not adhered to it. Non-metallic forms after removing the finished rubber are treated with acidic solution to eliminate dust.
Components for the production of tiles by cold pressing will cost more than hot. The most expensive option is to install automated line. Such equipment is suitable for industrial production, so the premises of the large area will be needed.
Special equipment for the production of rubber tiles at home consists of the following aggregates:
The components of the working mixture are loaded into the mixer with low-speed blades, which are thoroughly mixed. Most often, the main raw materials and glue are mixed separately, so you will need another machine of this type.
The mixture in the form is loaded on special molding tables. After that, the shapes put on the carts and placed under the press. Loaded trolleys are sent to the drying chamber.
The performance of the entire electrical equipment depends on the size of the drying chamber. So that production is cost-effective, its area should be at least 200 m².
For the production of source raw materials (rubber crumb) at home, a method of mechanical crushing using special cutters is used. This is inexpensive equipment suitable for the manufacture of tiles in the garage. In industrial production, the method of shock-wave crushing is used. Such equipment is fully automated.
For the production of tiles, 2 pressing methods are used:
The first option is cheaper and fast. But at the exit you will receive a toxic product of low quality. Domestic manufacturers prefer cold pressing. This method allows to obtain durable tiles, but it does not differ in high performance.
Electricity costs for both methods are the same. Only the nature of electricity consumption is distinguished. With a hot method, electrical energy is consumed cyclically, only during the press. When cold pressed, it is necessary to constantly spend electricity to maintain the desired temperature mode In the drying chambers.
Consider the main stages of production:
It is necessary to strictly adhere to the technology of production of rubber tiles. Pay special attention to the following important nuances:
Many manufacturers produce a two-layer rubber tile. This approach allows them to significantly reduce the cost of finished products, since the mixture includes a cheap large fraction of the feedstock.
To prepare a mixture of rubber crumb, all the necessary components are taken in the following proportion:
The smaller the crumb fraction, the greater the glue needs. Pigment substances have a binder, so it may be less in the black tile. Before falling down the ingredients into the mixer, they need to be accurately dosed using scales. Non-compliance with technology can negatively affect qualitative characteristics finished products.
For the hot method of production, the tile will need a vulcanization press under which the vulcanization process occurs at a temperature of + 130 ° C. Forms with a mixture are under the press for 30 minutes. After that, you can make the extraction of the finished tile.
Pressing with a hot way significantly increases volumes, since accelerates the process of manufacturing tiles. However, it is not always good.
When using a hot method deteriorate characteristics of the product, which negatively affects its quality. This tile has a brighter smell of magnificent rubber. In addition, it is rapidly destroyed under the influence of various environmental factors.
The glue should be good to absorb the structure of the components of the mixture. With a hot method, it does not have time to firmly associate all the components, so the tile becomes fragile and not sufficiently durable. Under the influence of high temperatures, the binding links will not dry, but they are baked, which adversely affects the elasticity of the tile and its strength.
The finished rubber mixture is loaded into the forms and put them under the press. After pressing the trolley with forms is loaded into special cameras for drying. They are maintained 4-6 hours at + 60 ° C. After this time, you can make the removal of the carts from the chamber.
The productivity of the cold method depends on the volume of the chamber for drying. The more the camera, the more carts fit into it. Due to this, you can adjust the amount of products.
At first glance, it may seem that the manufacture of the tile in this way is less productively. When cold pressed, chemical reactions slow down, the glue time to securely connect all components and as a result you get a durable high-quality material with excellent performance characteristics. Production volumes can be increased by purchasing additional equipment.
