House, design, repair, decor. Yard and garden. Do it yourself

House, design, repair, decor. Yard and garden. Do it yourself

» Production of furniture made of artificial rattan. Business Idea: Garden Wicker Furniture from Artificial Rattan

Production of furniture made of artificial rattan. Business Idea: Garden Wicker Furniture from Artificial Rattan

Install in your home environmentally friendly furniture, which also has excellent aesthetic qualities - the dream of many people, but not everyone affects the acquisition of designer products from a natural material. To reduce the cost of production of rattan products, scientists received a technology for the production of plastic tape from which wicker products can be made relatively inexpensive.

On the aesthetic qualities, as well as on wear resistance, such a change is not reflected negatively, so if you take this achievement of business science, then the manufacture of furniture from artificial rattan It is possible to organize without significant financial costs, and product sales will be carried out much more efficiently by reducing the retail value of such products.

Natural and artificial rattan

Natural material is the processed stems of the rathana palm, which in natural environment Growing reaches 300 meters long. Rotan palm tree grows in countries with a tropical climate, so the workpiece and delivery of raw materials to European countries is an expensive process. The use of expensive raw materials predetermines the final cost of the product, therefore, there is a need to use a substitute for natural material.

Artificial rattan is obtained by polyethylene and rubber extrusion. Special additives are added to give the necessary properties. Natural rattan substitute has sufficient hardness for the manufacture of furniture, while the thickness of the artificial material does not exceed 12 mm. Rattan obtained as a result of extrusion polymers has the following positive qualities:

  1. It is manufactured in a wide variety of colors and textures.
  2. Easily tolerates high humidity and ultraviolet effect.
  3. The material can be reused after processing.
  4. Does not require special care.

Given such positive qualities, the business at the production of wicker furniture from artificial rattan to order will be highly equal, primarily due to minimizing costs for the acquisition of fixed raw materials. Artificial analogue will cost an entrepreneur much cheaper, which will significantly reduce the cost of the finished product.

Polurutan Furniture: Production Process

Synthetic rattan furniture is manually manufactured, therefore, for the operation of a large workshop will need to hire high-class masters on weaving. If there is an experience independent manufacture Rattan products, then staff can be trained without attracting professional plaiders. To develop original sketches, it will also be necessary to hire a designer, and with large volumes of production and with significant volumes individual orders Such specialists must be somewhat.

Furniture manufacturing is carried out in such a sequence:

  1. A detailed sketch is made.
  2. Metal base is manufactured.
  3. Furniture is weaving on the sketch.
  4. Final processing of the product.

At the last stage of the production of furniture made of artificial rattan, pruning surplus, as well as the coating of furniture by varnish or other protective compositions.

Raw materials for the production of politheant furniture

For efficient furniture production from this synthetic rattan, do not do without the use of the following materials:

  1. Artificial rattan in bays.
  2. Metal rods for the manufacture of the base.
  3. Paintwork materials for final processing.

The greatest cost of the costs, among the necessary procurement, will be the acquisition of rattan, which is produced in large quantities in China, therefore, even with considerable delivery costs, the cost of such a material will be noticeably lower than the material offered by the domestic manufacturer. The price of artificial rattan begins from 220 rubles per kilogram, regardless of the color of the acquired raw materials.

Metal parts I. paints and varnishes You can, without any problems, get both in the retail network and through the intermediaries engaged in the implementation of these goods with wholesale batches. The latter option is more preferable because the cost of products purchased in large quantities will be noticeably lower.

How to reduce costs?

Given the fact that buying artificial rattans in our country is not always possible at the best value. Many entrepreneurs engaged in the production of artificial rattan products acquire and install equipment for self-making synthetic raw materials. The cost of such equipment is quite large and purchasing machines fall abroad, but even for the average, in terms of furniture produced, the factory such an option to reduce costs will be very effective. Thanks to the installation of the equipment, it will not be necessary to acquire artificial rattan in the bays, and the difference between purchased raw materials and made independently will allow fully emphasized the investments within 1 year.

Artificial Rattan Furniture Types

The more assortment of furniture made from artificial rattan, the easier it will be to realize a large amount of finished product.

The most demanded products from this material are.

  1. Chaise lounge

Owners of private houses often acquire this kind of furniture for installation on panstone in the open air. Also, this product is well purchased by private hotels and other representatives of business-oriented people.

  1. Armchair

This artificial wicker furniture is most often produced in the form of wheelchairs. Products made of polyarotan have a small weight, high mechanical strength and good aesthetic indicators. Purchase people who want to equip with a tasteful room with a fireplace or any other room where it is possible to stay in a cozy chair.

  1. Sofa

A very popular form of furniture, which can be custom made. Thus, besides the typical furniture supplied to the trading network, it will be possible to significantly expand the volume of production due to the implementation of the sofas, the design of which will be performed in a single instance.

In addition to the listed models, uses good demand garden furniture from artificial rattan, especially suspended modelsthat can be easily installed in the garden.

Furniture can be manufactured both in a single version and in the form of a headset. A set of furniture made of artificial rattan made in a single style perfectly suitable for living room arrangement. The set of furniture can be made for accommodation on the street, especially in the barbecue area or on the lawn near the fountain or alpine slide.

Sales of finished products

Furniture made of artificial rattan is in great demand, while manufacturers of high-quality products from this type of material are not so many, so you can begin this type of business even with small production volumes. The sale of finished products is possible both through branded shops that can be discovered in many cities of the country and through the Internet platforms. The last option is perfect for small production. Street I. dacha furniture From artificial rattan can be advertised on gardening forums. To do this, it is enough to contact the site owners and agree on the placement of an advertising banner on the main page. Visitors will go on the link to the online store, where the furniture from the existing range can be selected or order products according to an individually designed sketch. Furniture manufacturing to order is more preferable due to the guaranteed sale of manufactured products.

Profitability of the production of furniture from the polyarotang

Properly established technology for the production of furniture from artificial rattan will make it possible to maximize the cost of the cost, which, at the high cost of finished products, will allow returning an investment during the first 6 months of the functioning of the furniture factory. If the manufacture of furniture from artificial rattan will be carried out own forces Without attracting hired work, and to accommodate the workshop will be used own premises, it will be enough for initial capital in 150-200 thousand rubles to open its own business for the production of high-quality rattan products. If there is no experience in the manufacture of such products, you can learn. For this purpose, it is enough to explore the literature and watch the video on the Internet on how to make braid furniture from artificial rattan with your own hands.

So you can organize a small home business, the consuming part of which will be significantly reduced by the absence of the need for renting the rent, and it will not be necessary to spend time and money on the road. If there is an empty garage in stock, then for a small production you can use this room. Nozpostroy, which are connected to electricity can also be converted under the workshop.

Conclusion

How to open your production of furniture from artificial rattan is easy to understand if you read this article, but the subtleties of doing this business, as well as all the nuances and pitfalls can only be studied by proceeding to the immediate manufacture and implement this product.

The user of the portal tells how to independently make beautiful wicker furniture for the house.

Today we will talk about an artificial rattan substitute (it is also called technical and polyrotang), which is used for the manufacture of wicker furniture. This material is supplied in the form of multi-colored tapes, threads, segments of the circle, coarsed in the bay. Unlike its natural "colleague", artificial rattan does not fade under the influence of ultraviolet radiation and is distinguished by high resistance to adverse weather phenomena. Therefore, it often makes outdoor furniture or wicker decorative items that can be left on the street. round year Under the snow and rain.

Many owners country areas We would like to put furniture from this material in the gazebo or recreation area. But stops the high price of these products, considered the "handmad" product. It is the money question that pushed forumhouse user with nickname Lulava.mastering a weaving from artificial rattan and all the wisdom of this craft to equip the living room in your home near Moscow beautiful and functional furniture on which you can sit and relax with long winter evenings.

Lulava Member Forumhouse.

Searching, I found a wicker furniture that I really liked. Falling by buying, I saw the price tag on it, cooled, but the desire to have something like that rearrange. Having studied the Internet, I accepted a solid solution - start do braided furniture yourself.

But samples of furniture that have attracted the user.

Now let's voice the price tag: the chair costs 45 thousand rubles, corner sofa - 124 thousand rubles. No wonder that Lulava.i ordered 26 kg of technologist - stripes 9 mm wide and 1 mm thick.

Artificial rattans are implemented in kilograms. Such a ratio of width and thickness, as indicated above, in the end give maximum length Bays for a given weight, which allows you to save.

Also, according to the user, if a sofa or a sofa of the rattan do with your own hands with a platform used as self-supporting, it is better to use a more durable polyrotang, in the form of a circle segment, thickness 1.2-1.4 mm, although the artificial rattan is a thickness of 1 mm has sufficient strength and carrying ability.

Work should begin with the choice of the foundation that will be devastated by rathants. One of these options may be a metallic carcass of galvanized or aluminum pipes. But Lulava.stopped on the most technological variant - wooden, from a cross section of 4x4 cm, which is then treated with antisepting impregnations.

Rattan weaving for beginners: nuances

The most difficult thing in the manufacture of furniture from artificial rattan is the process of weaving. Despite the many educational videos on the Internet, they can not always see the nuances of technology. Information is not enough. Therefore, a lot of user had to comprehend the method of trial and errors.

Start weave rathangé furniture from the simplest products. This will not "overdo it" ahead of time, as well as not to lose interest in work. And only "squeezing the hand", go to more responsible subjects.

Lulava.

I started working with a punching. Moreover, I had to redo it 3 times until I realized how to do everything right. Then I switched to the manufacture of the frame - the base of the sofa. To do this, took the size of the Swedish analogue - 2240 (length) x 660 (height) x 860 (width) mm.

Design wooden carcass Presented in the following photo.

The assembly was carried out at the "75th", so-called. "Black" self-tapping screws. Although this fastener is not the most optimal option To connect the responsible structures (self-sneakers can cut the caps), the main thing is to think about how the load will be distributed.

Sofa armrests should not "hang" in the air. The item should be relying directly on the power frame, and the main load is redistributed. Self-tapping screws are needed only for fixing the armrest - to communicate it with the basis in the desired position and preventing the shift.

Taking a weaving from artificial rattan, it is important to remember that one wrong stitch made at the very beginning will lead to a marriage of the product. Everything will have to start first. The manufacture of furniture from the polyarotan is a lot of careful and patient.

Lulava.

It is more convenient to work, putting furniture on the stand. Even looking at video with master classes on weaving, I have remained questions on the secretions of the work. Everything had to comprehend on their own experience.

From the tools for weaving we will need:

  • Stapler - It is necessary for fixing brackets polyarotang bands to a wooden base;
  • Small pliers, with their help it is convenient to remove the cooled bracket;
  • A hammer of a small weight, needed to achieve a bracket;
  • Knife or cutter;
  • Soldering iron or superchalter.

The soldering iron is necessary for the lock of the castle - in the location of the band.

Interesting practical advice on working with technical. The frame is collected with maximum geometric accuracy. Drying or inaccuracies in size can lead to the fact that on one side it will be necessary to make more stitches than on the other, or the gaps will remain.

According to Lulavanot important - the length of the sofa, the width of the armrest, because Vertical thread pitch can be changed.

But especially important - Height of the sofa, the length of the armrest and the height of the sofa with front face (from the seat to the bottom edge).

Weaving itself we carry without the use of shuttle, because PolyRotang is a hard material and well shrinks through the ranks. The use of the shuttle only complicates the work on its timing between the bands.

Today, our factory is located on thestages of active developmentand sells its products throughout Russia and beyond. Enterprise released up to 3000 products per monthon our warehouses in stock About 2000 products- We can fully be called the largest factory for the production of braid furniture from artificial rattan in Russia.

Diplomas, MEBIUS Factory Certificates

Presentation of the factory


About the range of products

A wide range of MEBIUS wicker furniture includes chairs, Chairs, Rocking Chairs, Tables, Sunlongs, Pendant Chairs, Dining, Coffee GroupsComfortable kits for lounges zones, barbecuethat will be beautiful and adequately look at the restaurant, hotel, country house, on the beach, on the beloved country and at home. Ecology of artificial rattan, thoughtful ergonomics, strength and durability, is all with the warmth of the hands of our braids and the love of all who create furniture is invested in each our product.

The factory manufactures as models from catalog, so I. designcustomer.

What is artificial rattan?

Artificial rattan is a polymer thread obtained by extrusion. Under a certain temperature, the melting of plastic is achieved and passed it through a special hole. Thanks to the forming hole, a synthetic thread with a specific form is formed: crescent, rod, in the form of a wooden bark, etc. Artificial rattan can have different color and texture. The components of the plastic included in its composition correspond to the Environmental Standard ISO9001.

How do we produce furniture

Pretty complex furniture production technology from artificial rattan MEBIUSROTANG is a process in which special high-tech equipment is involved and manual painstaking work Masters. It is noteworthy that furniture is made from scratchThat is, production begins with a blank of plastic tape of artificial rattan and ends with a full-fledged product. The technology of production of artificial rattan tape is the secret - capsules are melted and mixed with ingredients, which are known only to the manufacturer, and then how noodles are rolled into long threads on a special machine. The frame for furniture Masters is made of watershed aluminum, then it is painted. The last stage is the brave of workpiece, it is performed by masters only manually.

Light wicker headsets are able to become a highlight of each interior. Furniture from artificial rattan is particularly popular - a material imitating a natural vine. Products from it are ideal for summer holidays in nature, in the garden, for the use of the house or in the cafe - the properties of the polyarotang increase performance features Wicker things, giving them reliability and durability.

Advantages of technotand

  • environmental purity - harmful substances are not distinguished into the air;
  • safety for the health of adults, children and animals;
  • strength - the ability to withstand without deformation up to 250 kg;
  • resistance to temperature drops (from -30 to +55 degrees Celsius);
  • resistance to ultraviolet rays;
  • moisture resistance;
  • easy - even a child will be able to transfer the chair or chair;
  • easy care.

The material is suitable for the manufacture of chairs, chairs, tables, hammocks, sofas, chaise lounges. It allows manufacturers to create a variety of sets. You can choose the dimensions suitable for both small rooms and spacious rooms, halls or sites.

Furniture from artificial rattan can be delivered:

  • in the kitchen;
  • in the living room;
  • on the balcony or loggia;
  • on the veranda;
  • in the summer cafe;
  • in a restaurant;
  • at the hotel;
  • near the pool;
  • in the country;
  • in the garden or garden;
  • in the park;
  • outdoors.

Small sets can be easily transferred from place to place. If it is raining on the street, you can not worry about the safety of furniture: nothing hurts her. Furniture can be stored on the street even in winter.

Rich Furniture Selection in Athena Garden

Buy furniture from artificial rattan in Moscow Offers Athena Garden. Our range is rich in products for all occasions: miniature coffee tables and light chairs are available for purchase, spacious sofas and good chairs, sets of small and large families.

Having ten years of production experience, we guarantee the quality of products produced. We have the best value for money in the furniture market from artificial rattan. We sell furniture wholesale and retail. You can order not only residents of Moscow and the Moscow region, but also all of Russia. Contact us and feel what real benefit and comfort!

Investments: from 195,000 rubles

Payback: from 1 month

Wicker from rattan tables, chairs and sofas give country house cozy view. But natural material has a greater cost - it needs to be carried from tropical countries. Therefore, it has gained popularity inexpensive synthetic analogue - polythredang. It looks almost as attractive, does not lose shape under the influence of moisture, the sun and wind and does not require much care.

Business concept

First decide to acquire the line of the extruder for the manufacture of artificial rattan or not. On the one hand, it is profitable: the necessary raw materials for weaving is always at hand. On the other hand, the opening of production requires additional costs (the device itself costs from 300,000 to 2,000,000 rubles). Plus rental of premises, communal, salary workers, raw material costs and dyes. Consider a simpler option: you agreed with the manufacturer about the supply of artificial rattan and engaged in creating the furniture itself.

You have conceived the opening of a furniture weaving workshop from artificial rattan - Consider three important points:

  • In production only manual labor is used.
  • The material is simple in operation and does not require careful storage conditions.
  • The process of weaving from the polyarotan is faster than from natural material.

You can weave from technologue not only home furniture, but also garden, beach. It is beautiful in that it is not necessary to take care of the rain and the sun. From this material produce vases, baskets, battery screens, souvenirs, fences, small architectural forms for the garden, even an office chairs in the style of high-tech.

Hence the conclusion: the target audience includes owners country houses, hotels with open verandas or by the beaches, the hosts of summer restaurants and furniture boutiques. A similar business is being implemented in two directions: the manufacture of furniture under the order and sale of finished products.

What will required for implementation?

If you decide to work outwardly, it will take room. It can be rented inexpensive, since the location and special conditions do not matter.

Such a stage, like product design, can be given to outsourcing. Remote specialist services will cost cheaper.

The same applies to accounting. With small amounts of fairly accounting web services. For staff, two masters and two students are enough to begin.

If you yourself do not produce a synthetic thread, you will need to purchase it. The average cost of the polyarotan is 180 rubles per kg. But if you take in bulk, you can agree cheaper. A compact chair takes up to 5 kg, a sofa with two armchairs - from 25 kg and more. We also need tools for weaving and for the manufacture of an aluminum frame, and the metal itself for it.


Step-by-step instruction

First of all, you need to represent yourself how, in fact, weave the chair or sofa. And then hire employees. In general, to organize a mini-enterprise for the production of furniture from technootang, it will be necessary:

  1. Make a business plan. It is better in three versions - optimistic, pessimistic and realistic.
  2. Find weaving masters.
  3. Find potential customers and first agree on the supply of furniture.
  4. Register sip. Taxation regime - USN "Income".
  5. Find and rent a room.
  6. Purchase raw materials and tools.

The next step is to take orders or act at your own risk based on the sale of furniture.

Financial calculations


To understand the benefits of implementing a business idea, the right strategy and calculations are required.

Starting capital and monthly expenses

If you do not plan to buy an extruder line, your starting costs will be as follows (in rubles):

  • rental of premises - 15000;
  • materials - 50,000;
  • tools - 50,000;
  • wage Fund (for the first month) - 80,000.

It is planned to pay masters of 30000 rubles, their assistants are 10,000 rubles. The final amount is 195,000 rubles. Monthly costs without taxes will be 145,000 rubles. Tools are bought once.

Probable earnings and payback periods

The cost of finished products: a chair - 30000 rubles, a sofa - 90,000 rubles, chairs and a table on the veranda - 50,000 rubles. Such a volume of work may well master one person for the month. Total 170000 rubles. If you have two masters in your state and two apprentices, the amount must be multiplied by three.

The monthly income of the enterprise is 510000 rubles.

If the deduction taxes (6%), it turns out 479400 rubles. Of these, you need to remove monthly costs.

Total net profit - 334400 rubles. As you can see, with an optimistic situation, the business will be able in a month of work.

Risks and cons of business

Wicker furniture is now popular, and many are fairly seen in this opportunity to earn money. But completely Niche is not yet busy. So the time for the promotion of the business idea is. And when delivering high-quality furniture without huge cheating demand for products will be in winter and in summer.

Consider what other advantages and risks of a business idea are:

It is more profitable to work in advance orders. And so that the customer does not change his mind, it takes at least half the amount of the prepayment.

The weaving of furniture and accessories for an interior of artificial rattan is an excellent opportunity to show your creative abilities and work well at the same time.