Packing powder paint in consumer packaging (a box of multilayer corrugated cardboard with an internal polyethylene bag-insert) is performed on a special installation according to the following technological chain. The finished product after passing the sieve through the dispenser enters the packing knot - the roller pipeline with mounted in the middle of the electronic weights. Powder paint enters the box, while reaching the specified mass, the dispenser is automatically turned off. The filled box on the conveyor is directed from the scales towards the packaging table, and the empty box moves to the scales for filling. In the absence of a box on scales, the feed product is automatically turned off. Adjusting the parameters of the packing process is performed from the pavement control panel. The remote in real time all the necessary information about the performance of the production of powder paint is displayed.
On the table of packaging after sampling and a positive conclusion about the quality of finished products, a plastic bag-liner package, packaging packaging and its marking are performed.
Product packaging according to GOST 9980.3-86 can be performed in different kinds consumer or transport packaging. For powder paint, taking into account the special requirements for the conditions for transportation and storage, the so-called combined container has now received the greatest distribution. It consists of a box (box) signed size (For PC packing at 20 kg), made of 5 layer corrugated cardboard, and a polyethylene liner bag. Each of the parts of the container is intended for certain purposes and performs its function: the box is lightweight, convenient in carrying, protects against mechanical and atmospheric influences, including the effects of direct sunlight; Insert - mechanically durable paint storage, hermetically protects against adverse atmospheric influences. The combination of multilayer corrugated cardboard and polyethylene creates a air barrier from the impact of extreme (especially elevated\u003e 25ºС) temperatures. The packaging operation is completed by the tie of the polyethylene bag - the liner with plastic clamp and the strapping of the top of the box with the help of the tape.
Then proceed to the labeling of the packaging. According to GOST 9980.4-2004 "Marking: Information applied by the manufacturer directly to the container, labels or shortcuts."
For each packaged unit, products are firmly without distortion and wrinkles glue the label with the following information:
- the name of the manufacturer and his legal address;
- product name and its color;
- Net mass and gross;
- Name technical document on the product;
- main consumer properties or product characteristics;
- shelf life or warranty period of the product;
- appointment and method of application;
- Party number and stroke code symbol.
On the cardboard box Additionally, according to GOST 19433, signs of danger and transport marking according to GOST 14192 - manipulation signs: "Bear from moisture", "top", "take care of sunlight".
When applying marking directly on the packaging color marking inscription Must be contrasting with respect to the color of the packaging.
Packed and marked products are formed into the transport package: the box label is laid onto the pallet (pallet) and are tied with a packaging film. Transport packages of finished products are transferred to the warehouse for storing and sending the user.
Storage and transportation of products is performed according to GOST 9980.5-86 in compliance with the manufacturer. Along with the general rules of transportation and storage, the powder paint is inherent in a number of features that should be paid attention to.
During transportation due to vibration and shaking, some paint seal can occur in the package. But the sign of heelarms is not yet a defect of paint. It can be quickly and simply eliminated by sieving, shaking or fluidize.
It is much more important to know if the chemical curing chemical processes occurred. Such a phenomenon may occur when the material has been exposed to temperature above the permissible limit specified in the manufacturer and on the packaging label with PC. Chemical transformations of material make it unsuitable for use. Chemical reactions under the influence of elevated temperatures are especially susceptible to powder paints of fast or low-temperature curing. As a result of chemical aging, not only a decrease in fluidity at the melting stage is observed, but also curing in particles without sintering powder. Therefore, it is necessary to observe certain conditions During transportation and storage of paints. For the transport of certain types of powder materials with high reactivity, it is sometimes necessary to use vehicles with refrigeration equipment. Most of the paints, however, does not require special conditions for transportation and storage.
Material that is known for its sensitivity when stored must be checked to industrial use. It should be applied to the appropriate substrate and subjected to curing in order to verify the characteristics of the film coating. Acceptable results with such testing will create confidence that such material is suitable for work and will form coatings with good characteristics.
Therefore, it is important to store the material so that it keeps these consumer properties. Some of the reasons causing the change in the properties of paints during storage:
- moisture absorption of air (for example, due to the unlocked box);
- various pollution (dirt and dust area color);
- excessive effect of heat (storage near heat sources).
Powder material left in the feeder bunker or in an open box for the night can absorb moisture, which will create a problem with its application. If there is often a problem with moisture absorption, it is necessary to take measures to get rid of excess moisture. This can be done, for example, by fluidizing the powder in the apparatus or feeder with dry air.
The problem represents and pollution of paints after opening the packaging. If the powder is not fully used, the remaining boxes must be re-sealed. Take the plastic bags and tighten the sticky tape box of corrugated cardboard in order to be confident that dust, extraneous powders and other contaminants will not fall into the container and will not spoil the powder. Do not use re-container from under the storage of new products. This may lead to its pollution. Do not store powder paints near the coating line either near ovens. The effect of excessively high temperatures can lead to sintering or chemical aging of paints.
If the conditions for the storage location of paint differ from the conditions for obtaining the coating from it, it must be exposed to acclimatization within the coating zone. This is especially necessary when the temperature in warehouses where the powder is stored is much lower than on the site where paint is applied. Such heating can prevent moisture condensation on the powder.
Rumps that can be formed in powder from time to time can be easily removed by sieving through a sieve. The practice of sieving the entire powder before its use is a good guarantee of the successful work of coating equipment.
Loading and unloading powder should always be carried out with the help of mechanical warehouse equipment and using personnel protection. When swaying, the powder is easily formed in the dust suspended in the air, which may be dangerous when inhaled.
Storage of powder paints in the air-powder mixture generators (spraying devices) with installed plugs, is allowed within one month at air temperature of 15-30 degrees and relative air humidity not more than 80%.
After a warranty period for storing a PC every two months is subject to verification for compliance with the requirements of that. The use of paint is allowed only with positive test results.
According to the Gatchina plant powder paints
This is a semi-automatic line for the production of water-dispersion paints and finishing materials of a new generation (only 80 species) with automatic loading of liquid components and a system of automated packaging of finished paint.
Our Assolvers "PLT-L", "PLT - 0.75", "PLT - 1.5", "PLT - 1.5M", "PLT - 2.2" and "PLT - 2.2 euros" are universal Mixers for the production of all 80 species of LKM (paints, varnishes, primers, spitels, decorative mixtures, etc.).
Unlike other offers on the market, our Dissolvers:
(0.7kW 220/50) - for small experimental volumes and tinting of finished compounds from 1 to 5 kg. Bosch drive mechanism. Smooth adjustment of rotation of the cutter (2 transmissions: 200-850 and 600-2500 rpm.). It consists of a holder stand, engine, a smooth change of engine speed, two types of cutters. Additionally, it can be equipped with a tab.
(0.75 kW 220/50) - Universal installation for the production of paints and varnishes. Electronic control unit (Japan) provides smooth start and turning off the engine, simple and reliable control of the frequency of the engine speed, automatically increases the moment, protects the engine from overloads, one mill
(1.5 kW 220/50) - a fairly powerful installation with increased performance. In addition to the listed RPT 0.75 distribution functions, it is equipped with a weight platform with an electronic display board, a ramp, one milling cutter.
(1.5 kW 220/50) - In addition to the Options of the PPT-1.5 Options, it is completed with an electronic display disk indication, one milling cutter.
(2.2 kW 220/50) - this is the most powerful of the installations produced by us with maximum performance, the most rational device on the system price is quality. Completed weight platform with an electronic display scoreboard, ramp, electronic display display panel, one milling cutter.
(2.2 kW 3800/50) - high-tech disolver. In addition to the Options of the PLT-2.2 Options, it has a hydraulic drive, wheels for moving on the workshop, a control unit with a remote remote control, a heap with a PC, timers, clock, one mill.
From April 2018, all of our dissolvers can also be ordered performed by "Next".
Specifications.
PLT-L. |
PLT- 0.75 |
PPT-1,5 |
PLT - 2,2 |
PLT - 2.2EPRO |
|
| Installation size, m | 330x360x710. | 730x680x1700. | 730x680x1700. | 730x680x1700. | 1600x850x2020. |
| power, kWt | 0,7 | 0,75 | 1,5 | 2,2 | 2,2 |
| CG / h performance heavy Makers lofch mixes |
|||||
| Food in Hz | 220/50 | 220/50 | 220/50 | 220/50 | 380/50 |
| Weight, kg | 11 | 87 | 96 | 100 | 300 |
To dosing paint components when preparing and packing a finished product in Tara, the following systems are used in the container:
1. Knot Packing Paints and Flow of Liquid Raw - The most economical and simple system with the use of a manual rotary dispenser.
2. A pump pneumatic system is more convenient in operation system, as a pneumatic pump and a special pistol with a non-free device are used.
3. Semi-automatic pneumatic system The most rational device on the system price is quality. It does not have across parts, rebuilt under the different viscosity of the LKM.
4. The atomatic two-channel pneumatic system is most convenient in operation, as it has an automatic dose cutting and two independent channels - one on the dosing of paint components, the other for the packing of the finished product.
A knot of packing paints and dosing of liquid raw materials is designed to automate the operations of packing paints on a water-based in a bucket of the dose, as well as pumping liquid raw materials for the production of LCMs from a raw material in a plastic duty to prepare paint.
The principle of the system is to supply the components of the paint from the barrel in Dezh to prepare paint and packing the finished product under the rotor dispenser.
The system includes:
- plastic board;
- rotary dispenser;
- scales;
- Trolley - tipper for barrels.
Specifications:
Plastic discharge 200 l;
Works with metal barrels up to 215 liters when dispensing liquid components of the LKM;
Dosing range, L ................................................................................1 - 50;
Almost realized accuracy of dosing, g ............................................. 10;
Output diameter ............................................................................................................................
Productivity - 5 liters for 20 revolutions;
The rotary dispenser is made of plastic;
Antistatic case.
A pumping pneumatic system is designed to automate the operations of packing paints on a water basis into a bucket container (from plastic decay) with a semi-automatic dose cut-off, as well as to pump liquid raw materials for the production of LCMs from a container with raw materials in a digest for paint preparation.
The system includes:
- Pumping device;
- Packing knot;
- a device of a fine-piece cutting of paint;
- Tumba;
- scales for containers;
- Plastic board.
Specifications:
Working medium - water-based paints and components of small and medium viscosity LCM;
A semi-automatic pneumatic dosing system of liquid raw materials and paint packing is designed to automate the operations of packing paints on a water basis into a bucket of the dose (from the working tank) with a semi-automatic dose cut-off, as well as for vacuum pumping of liquid raw materials for the production of LCMs from a tank with raw materials through a working tank in Dezh For paint preparation.
The principle of the operation is as follows. For the preparation of paint, liquid raw materials are supplied to the working tank under the action of vacuum. Then the dose of liquid raw materials flows into the capacitance for the preparation of paint under the action of overpressure. The operation is repeated until all liquid products are in the paint preparation containers. For the filling of the finished product in the container, the prepared paint is supplied to the working tank. From the working reservoir, the product enters the container under the action of overpressure (the value of which depends on the viscosity of the paint) created by the pressure regulator.
The system includes:
- Remote Control;
- Packing node (semiautomatic);
- Tumba;
- Scales.
Specifications:
Working medium - water-based paints and components of small and medium viscosity LCM;
The pressure on the outlet of the compressor (adjusts to the pressure gearbox on the compressor and is monitored by the pressure gauge on the compressor), MPa (BAR) ................................................................................. .0.6 (6);
The pressure in the PP is adjusted by the pressure regulator with a pressure regulator and controlled by the pressure gauge. The pressure value in PP is selected experimentally and, depending on the viscosity of the faucet product and the volume of containers varies from 0.2 to 1.0 kgf / cm2.
Practically implemented accuracy of dosing, g ........................................... five.
Constructive parameters:
Lines of filling ............................................................................................... 19;
Replenishment lines RP and plum line ............................................................................................................................................................................................................................
- Innour the diameter of a replaceable drain tip, mm: ... ........ ... .. ..........6, 12, 15;
(It is selected experimentally and varies depending on the viscosity of the liquid and volume of the container).
Automatic Pneumatic Painting Packing System and other types of liquids with electronic control unit with a dose cut-off in time.
The principle of operation of the system is to supply the components of paint from the barrel in Dezh to prepare paint and packing the finished product using a pump device.
The system includes:
- a working tank (vacuum depth of stainless steel 200l);
- Remote Control;
- Packing knot (automatic);
- Tumba;
Specifications:
Working medium - water-based paints and components of small and medium viscosity LCM;
The pressure at the outlet of the compressor (adjusts to the pressure gearbox on the compressor and controlled on the pressure gauge on the compressor), MPa (BAR) ................................................................................. ..0-6-0.8 (6-8);
Maximum air flow, m3 / hour .................................................................. 6;
Dosing range, l .........................................................................................
Almost realized accuracy of dosing, g ............................................ .5;
Output diameter .................................................................................................................... ..1 / 2;
Performance of the pumping device ................................................ .48l / min.
The atomatic two-channel pneumatic system is designed to automate the operations of packing paints on a water-based water-based to the bucket (according to the first channel from the working tank) with an automatic cut-off of the dose, as well as for vacuum pumping of liquid raw materials for the production of LCMs from a raw material in digescent for paint preparation (by The second channel - using the measuring container).
The principle of the operation is as follows. For the preparation of paint, the liquid raw material is supplied to the measuring tank under the action of vacuum. Then the dose of liquid raw materials flows into the capacitance for the preparation of paint under the action of overpressure. The operation is repeated until all liquid products are in the paint preparation containers. For the filling of the finished product in the container, the prepared paint is supplied to the working tank. From the working reservoir, the product enters the container under the action of overpressure (the value of which depends on the viscosity of the paint) created by the pressure regulator.
The dose is cut off automatically.
The system includes:
- a working tank (vacuum depth of stainless steel 200l);
- measuring tank (30l);
- remote control;
- Packing knot (automatic);
- Desktop;
- weight platform for measuring tank;
- compressor;
- Scales for containers.
System specifications
Working medium - water-based paints and components of small and medium viscosity LCM;
The pressure at the outlet of the compressor (adjusts to the pressure gearbox on the compressor and controlled on the pressure gauge on the compressor), MPa (BAR) ................................................................................. ........................ .0.6 (6);
Maximum air flow, m3 / hour ........................................................................................ .6;
Pressure Power supply UU (adjustable pressure-regulator by pressure gauge on the regulator), MPa ........................................................................................... 0 14 10%
The P1 pressure in the PP is adjusted to the ZD1 parameter (Fig. 1) and monitored by the MA manometer
The pressure of P1 is selected experimentally and, depending on the viscosity of the paint and the volume of packaging varies from 0.2 to 0.8 kgf / cm2.
Dosing range, l ..........................................................................1 - 50;
Accuracy of dosing, g ................................................................................. 5;
Constructive parameters:
-thered diameter of hydrocommunications, mm:
Lines of pouring paint in container ...... .. ..................................................................................19;
Lines of loading PP ......................................................................................................26;
-thered diameter of the replaceable drain tip CH, mm: ... ........ ... .. ... .6, 12, 15;
(It is selected experimentally and varies depending on the viscosity of paint and volume of containers);
- automatic dose clipping;
- Channel One - Packing Paints using a working tank (vacuum balance 200l);
- Second channel - dosing of raw materials using a measuring tank (30l).
Mini plants are completed with the packages of technological maps, which include the description of the properties of these types of LKM species, chemical composition and technological solution cooking. The technological card is designed in such a way that even an unprepared worker was able to release a high-quality product from the first time, carefully following the preparation instructions contained in the technological map. In total, 80 technological cards are provided on 80 types of LKM (see LCM List).
Pompous automatic system Packing and dosing of liquids (APSF) - Innovative development, the main advantage of which is the absence of an intermediate tank - dosing occurs directly from the operating capacity of the distribution. Superflow dosing and high pumping speed.
The system includes:
- Membrane Pump (Spec. Modernization);
- damping capacity;
- Packing knot (automatic);
- pneumatic control device;
- Desktop;
- Small scales.
Semi-automatic system of filling of viscous products (SFVP) type of putty and decorative plasters (basic equipment). Mobile high-performance installation (up to 1 ton per hour).
The system includes:
- plastic board;
- Installation of SFVP.
Additionally:
- working stand;
- scales;
- fasteners for money;
- Dispenser holder with adjustment of the height of the product feed (depending on the container).
Semi-automatic system of packing of highly viscous products (SFVP) of the type of adhesives, plasters, mastik, etc. (basic equipment).
The system includes:
- Installation SFVP.
Additionally:
- Desktop;
- frequency converter;
- Electric drive lifting dispenser or fasteners for money;
- scales;
- holder of the dispenser with the adjustment of the height of the product feed (depending on the package)
Automatic system for wasting and supplying bulk components (chalk, microcalcite, etc.)
Paintwork materials are called goods that are used for coating and dyeing various surfaces. They are a special solution in the form of a suspension, and when applied to the painted surface, a peculiar coating with certain qualities is formed. They relate to the most demanded building materials and participate in the repair of any complexity in various finishing works. Paintwork materials are divided into many types:
The production of paints and varnishes implies that a person who has decided to open the case is well versed in the classifications of these materials.
The production of paints and varnishes is currently a very profitable and cost-effective business. However, as in any other work, the business plan should be clearly and properly organized. It is believed that the most attractive and interesting direction in this area is a business for the production of water-dispersion materials.
Their production has more than a hundred years of history. Such paints and varnish materials have become the most popular in the West, since nothing in Russia has not been produced anything other than adhesives and paints of terrible quality.
Dispersion paints are more environmentally friendly, less harm to health and are very easy to use, so they are used even newcomers in repair workoh. Since the modern building market is just beginning to master this type of paints, the business for their production in Russia may be very successful and promising.
The main issues to be paid to the organization of their business are the following:
An important condition will be the analysis of the market where you plan to work, that is, it is necessary to conduct a number of marketing research. It is also necessary to take into account when you get the first profit, and calculate the cost of the resulting product. For good and quality work, you need to find the premises for the production that will be heated.
Its area should be at least 25 m 2, there must be a sufficient level of voltage and permanent access to water water. Many are satisfied with the basis of the production of LKM in their garage, and in the summer install necessary equipment on the street. It is also be sure to take into account that it is necessary to initially spend about 250 thousand rubles for the purchase of high-quality raw materials: various additives, pigments, thickeners and other components.
In addition, expenses for additional costs should be taken into account. This is a fee for rented premises, electricity and water, and wages workers, and much more. But, given the profit that you will receive, the production of paints and varnishes is undoubtedly very productive and promising. It is only necessary to have an initial capital of about 500 thousand rubles.
Currently there are the most diverse modern technologies production. Technological lines for the production of paints and varnishes offer various manufacturing companies.
First, it is a line for the production of low viscosity materials, the performance of the mixer of which can reach thousands of kilograms per hour. These include a variety of impregnations, primers. Such a line is in its composition: 1 cubic meter mixer, a highway, a special system controlling a continuous water supply, cleansing primary filters, a pump for polymer dispersion of particles, three pumps for modifiers, a weight platform with electronic sensors and the main control panel of all technology. Such a technological line will cost approximately 160 thousand rubles.
Secondly, a line is proposed based on the production of low viscosity materials and materials with a medium viscosity. These are paints, varnishes, a variety of primers and so on. Such a line will cost a little more expensive - about 165-180 thousand rubles.
The third type of technological lines will be a line for the manufacture of putty. Its value is 135 thousand. There are many more options.
Production of paints and varnishes, in principle, simple and consists of the following stages. In a special bowl (Dezh), water is poured first, then include minimal revs. Next, all components are loaded, then the chalk and titanium dioxide are suited. In the future, the mixture of the mixture and packaging is emulsified into the necessary containers.
Production of paints and varnishes requires purchasing good equipment. It is no less promising and profitable to engage in the creation of such equipment. A variety of varnishes, paints, putty, enamel and so on, remain the most sought-after materials from builders of various categories.
Currently, the production of paints and varnishes in Russia is gaining rates, and for it, naturally, equipment is needed. Therefore, there is no competition as such in this area. Equipment for paints and varnish production can be the most diverse. It can be bead mills - submersible and ball, a variety of mixers.
For proper and high-quality work on the production of paintwork products, you need to choose and acquire the necessary and high-quality primary raw materials, from which semi-finished products will be made, and in the end - ready-made paints and varnishes. Usually, small companies buy ready-made semi-finished products immediately and simply complete the process of technological processing of the LKM.
The necessary raw materials are a variety of fillers, pigments of different colors, binding links and thickeners. The primary purchase of such raw materials will be approximately estimated at 150-165 thousand rubles. The rest of the costs (about 40 thousand) will be spent on the necessary packaging and container for ready-made products.
Paintwork materials are classified according to their aggregate state on liquid, powder and pasty. They create a special coating on the stained surface, and as a result, the surface acquires decorative and protective functions. All paints are divided into three categories.
Currently, a certain type of colorful materials is becoming increasingly popular - latex paint.
Such materials are manufactured on a water basis. It is quite universal and standard paint, another plus of which is that it is easily clean. It is used when repairing both in external and interior finishing works. The next dignity of latex paint is that it is easy to dilute with water, and the tools that repairers work are also easily cleaned with a simple soap solution.
Such paint is more environmentally friendly, does not have toxic properties and does not have a sharp smell. This smell is gradually dissipated when the stained surface begins to dry, however, as when working with other colorful materials, the room must be well ventilated. Latex paints are more resistant to high temperatures, to fire and fading.
This makes it possible to use them in various finishing outdoor facade work. Another advantage of their advantage compared to other paints is that latex dried quickly for an hour. Due to its unique structure, they are very firmly bonded with a painted surface and are resistant to different natural impacts. Therefore, building your business on selling this material, you will definitely win.
Currently, there are many organic materials on the Russian market: paints, primers, solvents and various water-dispersion materials. Of all the volume of manufactured paint products in the chemical industry, approximately 3% occupies the production of varnishes.
To date, almost the entire Russian market of paints and varnishes belongs to small enterprises, and large organizations are not loaded even at half of its power. The essence of the organization of the LCM production line is that in special beaded dispersants each separate pigment is dispersed in the varnish itself. As a result, pigmented paints are obtained.
The principle of production of pigmented pasta is a little different. It is made on mixers who are constantly working and driving bead mills where the necessary pigments are served. Enamel production occurs in the mixers where dosage enamel is supplied by a dosing device. In the future, the finished enamel is purified from impurities and packaged.
The primer is a type of paintwork materials that relate to suspensions of various pigments with special fillers. They are applied as the first coating layer and provide a good compound of the next paint layer with a stained surface. There are huge many types of primers: moisture resistant; Protecting against corrosion and preventing rust on metal.
The production of primer is a process at which natural and chemicals are used. Oliflats, various resins of alkyd origin and so on are involved in the creation of primer. Many primers, as well as paints, contain a variety of pigmented substances or natural fillers, such as calcium, talc or mica.
Equipment for the production of primer includes a special dispersion dispersion dispenser; The filter for the initial cleansing of the incoming water, as well as the syringes - dispensers for the remaining components - modifiers.
The process of making putty is quite simple, and some repairmen create it right in the workplace. For the manufacture it is necessary to have chalk, glue, copper vigorous, latex and sulfal. All of these ingredients are mixed in one container, and then transferred to special equipment, which brings the resulting mixture to the desired consistency.
There are many types of putty, so you need to choose them with technical specifications. It should be paid to the structure and type of surface treated and how to behave this species Puttles with certain temperatures.
Enamel modern market Construction and finishing materials is one of the most popular paints and varnishes. This is due to the fact that it very easily falls into the stained surface, after drying it creates a solid film, which in the future has a variety of texture and decorative advantages. Enamels can be oil, nitrocellulose, alkyd and so on.
In the first place in demand are alkyd enamel. They are most often used for internal repair work: for painting furniture, appliances, floors and other elements in the house. The advantage of nitrocellulosic enamel is a wide selection of colors, they have a more pronounced shine, similar to glossy. However, under the influence of natural factors, such enamel can easily fade and crack.
As noted above, the manufacture of paints and varnishes is a wonderful area where you can organize your business and, undoubtedly, leading in the construction and finishing materials market. Whatever business you want to open, the production of equipment for LKM, the production of primer or other types of LKM, the main rule is the right organization of the business project and high-quality primary raw materials. As a result, spending the initial capital of about 500 thousand rubles, you can get the same amount monthly!
The finishing materials market offers a wide selection of paints, enamels and varnishes various destination. Manufacturers produce new formulations, but there are tested materials.
PF-115 enamel is widely used for a wide range of paintwork. This is the most popular enamel both among ordinary buyers and professional builders. Such popularity is easily explained by universal properties, cost-effective consumption and low price.
Given the same suitability for finishing the premises from the inside or outside, such an enamel is a universal means. It saves time and reduces estimates for finishing materials.
It is indispensable for painting wooden and metal doors and fences, radiators, furniture, concrete slabs, metal structures and pipes.
Enamel is designed to paint indoors or for the street.
There are several arguments in favor of enamel of PF compared to similar brands.
The distinctive technical properties of the enamel are:
Emale PF-115 belong to the group finish coatings. Especially with the layer of primer, they form a dense protective layer, which prevents the occurrence of corrosion and slows down the wear of the paint coating.
It is necessary to prepare the surface so that it is clean, dry and does not contain lime particles, chalk or sand.
The first stage is cleaning the surface from the old peeling paint, dust, rust, contaminants. The tree should cycle.
The manufacturer guarantees a long service life of the paintwork, subject to instructions, proper surface preparation and the use of primer GF-021.
Contents As you should mix before the formation of a homogeneous mass. If the consistency is too thick, it is necessary to dilute it with White spirit or turpentine.
During staining and drying, the temperature in the room or on the street should not be descended below + 5 ° C.
Methods of applying several: brush or roller, spray gun. The first two ways can be made at home, but the work is better to trust the paint to the paint.
Regardless of the selected method, enamel is applied evenly into one or two thin layers. Enamel dries over one day, forming a smooth glossy film.
Upon completion of work, all tools should be treated with White-spirit, rinse in running water and dry.
Emale PF-115 is ideally designed for use in Russian realities. Her specifications Allow this coating in all Russian latitudes from the Black Sea to the polar circle.
As the basis for the enamel of PF-115, alkyd materials of the type of pentaphthalic varnish are used. For viscosity and colors add coloring pigments, seborations, organic solvents and technical additives. Such a composition is universal for applying both concrete and metal or wood.
The quality of the finished product must comply with the requirements of GOST 6465-76. If there have been a violation of the formulation or technological process, then such enamel will be difficult to apply to the surface. In addition, the wear resistance and the durability of such a coating is raised.
The key dignity of enamel is the formation of a durable, smooth, smooth, glossy film. It is withstanding mechanical loads and strong temperature jumps, while maintaining its original appearance and without changing physical properties. The manufacturer declared the service life of the enamel coating is at least 4 years in moderate climatic latitudes. For operating conditions with increased humidity, the use time is reduced to a year.
With proper surface preparation and two-layer applying, PF-115 shows a very economical consumption of material when working.
On average, 1 kg of enamel is enough to dye area of \u200b\u200b7 square meters. meters in one layer. This average indicator, which in practice depends on the selected method of application, the masraine skill, such as the surfaces of the surface and the shade of enamel.
Standard Tweach PF-115 includes the following colors: glossy and matte white, beige, three shades of green, gray, red, yellow, blue and blue, brown and black.
The most running colors according to the tradition of white and its shades, but the palette is constantly expanding. Today, the color scheme is not inferior by its latitude to other paints.
Designers and builders highly appreciate this enamel for quality coatingGood aesthetic appearance Surfaces. In addition, the dried layer of enamel does not miss the sun's rays, does not fade and does not fade. The additional finish layer does not require that the budget has been saved for repairs.
The ratio of prices and physical properties of Enamel makes it a bestseller in building materials stores. Oil paints are much more expensive, have caustic nasty smellwhich also often causes allergies and headache. Water-emulsion is very impractical. It loses its properties quickly and requires regular coating update.
At the plant enamel in the containers of three sizes: 0.9; 1.9 or 20 kg. Large volume prefer to buy construction teams or masters for painting the premises of a large area.
Emale PF-115 is kept in hermetic containers not more than 1 year from the date of production. It is better not to overflow from the factory packaging. Permissible temperature range from minus 30 ° C to plus 30 ° C.
You can only work with enamel in a well-ventilated room. Before starting staining, ventilation should be provided.
Use protective gloves. Avoid enamel on the skin, mucous membranes and eyes.
After complete drying is harmless and toxic substances.
Enamel easily flammable!
The main advantages of PF-115:
Emale PF-115 reliably protects the surfaces of various types from aggressive external influences.
With strict observance of instructions and proper application of enamel, the room will acquire aesthetic finished type, which will continue for long years.
In order for the painted surface for a long time retained its original color and glitter, it remained perfectly smooth and smooth, we recommend carefully choosing suppliers and the quality of the enamel purchased. Beware of fakes and unfair sellers.
Arguments in favor of cooperation with our company:
To order alkyd enamel PF-115, you can call the numbers specified in the Contacts section. Have questions? Our managers are always in touch!
Online store "Decoros" also offers you a large range of the following products.
In this article:
The once forgotten boring walls and ceilings painted by ordinary paint are inferior to modern wallpaper, stretch ceilings and trimming of drywall. However, despite the current trend, the volume produced water-emulsion paint (which is often called water-dispersion), continue to grow stably. Moreover, such a production is considered cost-effective and cost-effective, since in this segment of paintwork products simply lacks tough competition.
Water-emulsion paints - This is a suspension, which consists of water, binding the foundation and pigments. All initial raw materials are almost harmless to the human body, since there are no harmful evaporation. That is why the certificate of conformity for paint is not necessary, since the water-level paint is not in the list of paints and varnishes, which is subject to mandatory certification. A voluntary certificate of conformity should be issued on the waterfront paint (Certificate photo).
It is issued for any kind of paint products, and it can be obtained in an accredited certification body. Before starting production activities, a beginner entrepreneur must examine the regulatory documents regulating the quality of finished products, namely:
We should not forget about the official design of the business, namely, registration of a legal entity (or physical) person. To do this, determine the most preferred option, making the minimum tax deductions. For example, this may be LLC (with a simplified form of taxation) or an individual entrepreneur.
The technological line will consist of the following equipment:
Dissolver - This is a special unit intended for mechanical mixing of all source components. Thanks to the rapid rotation of the dispersion disk with the teeth, the particle growing efficiency is ensured: they encounter, mixed, grind and dissolve. The dissolver is equipped with a high-speed stirring of the milling type, and the rotational speed can be adjusted. Due to this, you can most optimally organize the production process.
If necessary, for convenience, this equipment can be equipped with a lift (hydraulic or pneumatic).
When using the Dissolver, service period bead Mill significantly increases. The main function of the bead mill is homogenization of all components for the manufacture of future paint. It is characterized by high performance, because several disks provide high-quality processing of raw materials. The housing of the bead mill and sieve are made of durable metal, which does not rust and not wear out. The graininess is easily adjustable by changing the dimensions of the fraction.
The automatic packaging line consists of the following key mechanisms:
About 10-15 components are often part of the water-level paint, which is in the percentage ratio:
The technological process of producing water-dispersion paint is the following algorithm of actions:
In the process of dispersing, liquid and solid bodies are finely crushed. To increase productivity, beaded mills are used, a mixer of which brings the composition of paint to standard characteristics.
At the final stage, the finished paint is passed through the mesh filters and distinguishes into the container. It should be noted that the whole cycle of work on the manufacture of water-radiation paint should be held at ambient temperature not lower than +5 ° C.
Requirements for production infrastructure:
The cost of the technological line:
Total:463 000 rubles.
We will carry out the commodity analysis for the establishment of the production process.
For the production of 10 tons of finished products, the following components are needed:
Total: 123 000 rubles.
For the year, this enterprise with declared production facilities is able to produce up to 120,000 kg. Water-emulsion paint. The annual costs of acquiring raw materials will be 1,476,000 rubles.
The personnel of the manufacturing workshop will consist of the following employees:
Total: 23 000 rubles.
Annual photo - 276,000 rubles.
Calculate the cost of 1 kg. Water-emulsion paint: 123,000 rubles / 10,000 kg. \u003d 12.3 rubles.
Equipment production capacity - 10,000 kg per month.
Production monthly costs make up:
Thus, production costs per month (22 working days) are equal to 41,000 rubles, respectively - 492,000 rubles, respectively.
We estimate the economic efficiency of the project.
Annual cost \u003d Commodity cost + production costs \u003d 1,476,000 rubles. + 492 000 rub. \u003d 1 968 000 rub. / Year.
Wholesale price of paint It is 30 rubles / kg., And the monthly income, subject to complete implementation, will be 300,000 rubles, annual - 3,600,000 rubles.
Annual profit size: 3,600,000 rubles. - 1 968 000 rub. \u003d 1 632 000 rubles.
Net profit (minus the cost of equipment and fot) \u003d 1 632,000 rubles. - 463,000 rubles. - 276,000 rubles. \u003d 893 000 rubles.
Of course, in the first year of work, your enterprises, the size of net profit will be significantly understated due to the disposable acquisition of the production line. In the future, it may be gradually increasing production volumes, if there is appropriate demand.
The main indicator of product recognition should be its quality and affordable cost (at first). Thus, it is possible to establish itself as a conscientious manufacturer of high-quality water-dispersion paint, without inferior to expensive imported analogues. The use of imported raw materials will allow to achieve a similar result. Exceptions can be those fillers that are not inferior to foreign, but are much cheaper.
The undisputed advantage in the work can be the operational execution of large-volume applications - about 2 days. Therefore, soon the profit will cover all costs and production will become cost-effective.
The main sales channels is to establish cooperation with construction shops, supermarkets. It is also possible to conclude contracts with construction organizations that carry out services for the repair of apartments, offices and private houses, and restore work, etc. On the market it will not be superfluous to open a trading point for paint implementation, or even a corporate store with products. The accumulative discount system, various bonuses and promotional proposals will contribute to increasing sales.
