I. General position
1.C. The maintenance of gas heat generators is allowed by persons not under the age of 18, who have passed a medical examination, special training, surrendered by the qualification commission exam, which received the right to serve this equipment of the gas inspection, which have passed the introductory and primary instruction in the workplace, instructions on issues from and PB .
2.k. independent work Persons who have passed internships are allowed within 2 --- 15 shifts under the leadership of the head of work or experienced worker gaining the skills of safe performance of work.
3. Thale generator cannot be presented in the working area of \u200b\u200bunauthorized persons, smoking, drinking alcoholic beverages, work in a state of alcoholic or narcotic intoxication, as well as work in a painful or tired condition.
4. It is allowed to work with faulty tools and devices, the use of them is not for the intended purpose, as well as replacing their foreign objects.
5. The manufacturer who violates the requirements of the instructions on from, is responsible in accordance with the law.
Tasks II.
1. To use the air temperature in the poultry house according to "schedule temperature mode»Approved by the main zootechnical system of society and the management of the process of growing repair young man.
2.Connect trouble-free job gas equipment and gas heat generators.
3. Complete rules for from, PB and EB.
III. RESPONSIBILITIES
1. Revealed to replace the heat generator is obliged to get acquainted with the magazine "Comments and faults" of the shift.
2. In the renewal of emergency situations, it is prohibited to change the shift to the permission of the management.
3. Read the starting equipment of the equipment over three days or after repairs, it is necessary to obtain a written permission to start a heat generator, in persons responsible for the gas management department.
IY. During the operation of the heat generator is prohibited
1. Unaffected personnel to work.
2. Begin on the installation with a disturbed tightness of gas pipelines, a loose compound of the burner with a heat exchanger, faulty chimneys causing the penetration of combustion products in the room (the content of C in the air of the working zone should not exceed 0.05% by volume), faulty electric motors, which Also the presence of thermal protection of electric motors and other faults.
3. Remove the combustible fences near the heat generators.
4. Winding gas pipelines with open flame.
5. Proper the launch of the heat generator without blowing air (by operating in the "ventulation" mode) with a hot combustion chamber.
6. Clause the working mixture through the observation eye.
7.regulate the gaps of the ignition electrodes and the control on the voltage of the heat generator.
8. Expatriate the heat generator in the absence of glass in the sight eye.
9. Double operation of the heat generator in the absence of a protective lattice on the suction duct or on its suction manifold.
10. To discuss the operation of the heat generator with the fully closed blinds of the main ventilator (the position of the knob "Clap").
11. Work with a non-regulating burner.
12. Use other fuels not provided for in this " Technical description and instruction manual. "
13. Support unattended heat generators operating in adjustment mode.
Y. Start, work and stopping the heat generator must be made subject to the following measures,
1.Close locking devices of the heat exchanger and drain condensate,
2. When the heat generator starts, make sure that the control of the control of the burner fan air of the burner fan is performed.
Ensure in reliably fastening the fencing of the explosive and flue pipe.
Upon completion of the heat generator, it is necessary to cool the heated elements of the heat generator design, for which,
Switch Select mode to put in the off position.
Toggle switch to the ventilation position.
Turn on the network switch (if it was disabled), while simultaneously turns on the engine of the main fan and the heat generator is carried out with cold air.
After 2 --- 3 minutes (time, enough to cool the combustion chamber) below the +40 C disable the network switch.
Close the gas supply tap on the gas layout of the burner, open the tap of the purge candle.
Yi. When Ignoring alarm Light Bulb "Accident" and triggering a sound signal Disable the "Network" switch, the switch to put in the "Off" position Close the crane of the gas pipeline and eliminate the cause of the fault.
The launch of the heat generator for further operation is made only after the cooled of the heat exchanger.
Yii. When a fire occurs or accident service is obliged
1. Latenly stop the gas supply to the burner, turn off the power supply, inform the fire unit and proceed to existing means. In the absence of a free fire alarm in the absence of a telephone.
2. In order to extinguish the fire in the room where the heat generator is installed, it is necessary to have at least two carbon dioxide fire extinguishers, a bin with sand with a capacity of 0.5 cubic meters. meter and shovel.
Yiii. Foreign persons in the room in which the heat generator is installed is not allowed.
IX. When the heat generator is determined, follow the security measures set out in the Directory "Temporary Anti-Corrosive Protection of Products. General technical requirements. "
X. When carrying out work related to maintenance and storage of heat generator guide the safety measures set forth in the production processes. General requirements Safety, "" Sanitary Regulations of the Organization technological processes and hygine requirements for manufacturing equipment. " and "Methodical requirements for the improvement of working conditions in the production and use of atmospheric corrosion inhibitors of metals and inhibited paper.", Developed and approved by the Ministry of Health, and "Safety Rules in Gas Economy."
Xi. The heat generator must be grounded in accordance with the "rules of electrical installation devices." Ground resistance must be no more than 4, and the insulation resistance of electrical equipment should be at least 0.5m --- for power purposes and 1.0m --- for control circuits.
Agreed:
GL engineer
Heat generator
MANUAL
1. Purpose of heat generator 3
2. Heat generator 3 design
3. Installation of heat generator 5
4. Operation of heat generator 5
5. Maintenance 6
6. Storage and transportation 6
7. Safety Requirement 6
8. Warranty 10
9. Certificate of acceptance 10
10. For sale 10
11. Appendix 1.
Possible malfunctions and emergencies 11
12. Appendix 2.
General view of the heat generator TG-2000 12
13. Appendix 3.
Mounting scheme of the heat generator TG-2000 13
To the attention of consumers!
In the process of technical improvement in the design, changes can be made, improving the performance of products that are not reflected in the passport and manual.
Before exploitation, carefully examine the passport and manual.
Loading and unloading during transportation is carried out only for rigging devices. The angle between the CHALKS not more than 90 °
1. Appointment of heat generator
1.1. The heat generator serves to convert the chemical energy of solid wood fuel into the thermal energy of the coolant heated to the desired temperature and transfer it to the consumer with a fan or smoke.
1.2 The heat generator is used as a manufacturer of the cooler agent of flue gas diluted with air to a given temperature in the design of the drum drying chambers of the convective type.
1.3. Maintaining a given volume and temperature of the coolant supplied to the drying chamber is provided by automatic adjustment of the fuel supply to the furnace and automatic adjustment of the amount of air mixed in the mixer.
2. The design of the heat generator
2.1. The heat generator of the modular design of chamber type includes a firebox with an inclined and horizontal grate grid, a mixing chamber and an emergency smoke pulling pipe.
2.2. The furnacespace is a lounge with chamotte brick, the maximum operating temperature of which is 1300ºС, in order to increase the service life, it is not recommended to exceed the temperature in the furnace above 950 ° C. The architecture of the arched type is made in the furnace, which allows you to burn high-wet types of solid lumpy and bulk fuels on the grate grill (woodworking waste) with high content volatile substances, when providing quality and full combustion, as well as peat. The furnace is equipped with foil fronts and service hatches, the presence of which allows loading of lump fuel, or removing ash sediments. The heat-insulator installed on the fiber doors and hatches of the heat insulator requires a careful and neat relationship. The cabinet design of the furnace, ensures the implementation of sanitary and hygienic standards and increases the efficiency of the installation by reducing the loss of thermal energy through the walls of the furnace. Blowing fans are installed on the furnace, which ensures air supply to the piping space and when passing through grate, and the layer of fuel is involved in the main combustion. The fan installed on the mixing chamber provides a mixture of flue gas with air and simultaneously delivers air into a wave chamber. The accurate adjustment of the amount of combustion air is ensured in the process of commissioning and depends on the category and humidity of the fuel. On the housing of the furnace, a window is made under the mechanized flow of bulk fuel, a tyagomer is installed, designed to control the vacuum in the stationary space. A thermocouple controlling the temperature in the furnace is headed into the furnace space.
2.3. Mine type war camera, lounge chamotted brick. The frame is made of heat-resistant steel. For cleaning of possible deposits of ash, service hatches are provided.
2.4. To obtain a mixture of flue gases with a given temperature, the mixer is equipped with an air duct and fan, adjusting the amount of air to the mixing provides a frequency converter. To ensure high-quality combustion of fuel, high-speed air supply to the chamber of the expense is provided. Film device is aggregated with a screw conveyor. Pipe of emergency smoke removal is made from heat-resistant steel. The inner surface of the tube is 65 mm with ceraper-leather products, and has a height from the zero mark of 10.0 meters. The pipe is equipped with a hand-operated damper.
2.5. Operating principle.
The operation of the heat generator is that, in the process of fuel disposal, hot furnace gas, purified in a cage chamber and mixed to a predetermined temperature in the mixing chamber, are entered into the drying chamber as a heat-adverse agent.
2.8. Installation of the heat generator is carried out on an even non-burnable platform next to the object, handling the service zone. The arched overlap module is installed on the flue block. On the upper perimeter of the block to lay the MULLITIME-200 MKRV-200 felt two layers of 380mm width. The mixing chamber is inserted from the end to the furnace, too, through MLULT litter-sisemium felt MKRV-200 previously glued on both modules and is attached to the bolted compound. The emergency smoke removal pipe is set to the linel of the module of the mixing chamber and is attached to its frame with a bolted compound.
Attention:
Connect fan electric motors to 380V production 35V production networks in accordance with their operational documentation. Fans ground.
3. Installation of heat generator
Installation of the heat generator is carried out on an even non-burnable platform next to the object, handling the service zone.
3.1. To set the furnace block, to the upper perimeter of the block to lay Mulitron-silent felt MKRV-200 two layers of 370mm wide.
3.2. The rear wall of the flue block (wall without a cladding of metal) can be saved with Mulitron-free felt MKRV-200 in one layer (Appendix 3).
3.3. The rear wall of the mixing chamber (wall without a cladding of metal) can be caught with Mulitron-graded felt MKRV-200 in one layer (Appendix 3).
3.4. Docus the mixing chamber with a filling unit and pull the bolts. All gaps on the docking line are pierced with Mulitremnevical felt MKRV-200.
3.5. On the flue unit, set the roof of the heat generator according to Appendix 3.
3.6. Collect emergency tube and install on a mixing chamber, to arrive with rigging bolts (M24). The gaps between the ring on the roof of the mixing chamber and the emergency tube are pierced with Mulitron-200 MCRV-200 felt.
Attention:
Connecting electrical equipment and automatic control panels to carry out in accordance with the passport and manual for use on the appropriate equipment units.
4. Operation of the heat generator
4.1. Rosge and heating.
Conduct a visual inspection and make sure the integrity of the equipment and the absence of damage.
4.1.1. Before starting work:
Check the operation of all electric motors on idling and make sure that currents on all phases do not exceed the nominal value,
Make sure that there is no vibration;
Remove ash with a grate grid and from the ash bar at the base of the furnace;
Remove the ash from a chamber;
4.1.2. Fill the grazing chute fuel to shocking on an inclined grate grid.
ATTENTION!
During the operation of the chute must be constantly filled with fuel. The necessary adjustment of the fuel supply is performed using a frequency converter of the fuel supply mechanism or in manual mode, periodically, including the fuel supply.
4.1.3. Produce risi firewood.
4.1.4. The damper on the power smoke removal tube in the position is open.
4.1.5. Turn on blowing and mixing fans. The dampers must be open to a minimum. Air distribution valve between grate is fully open.
4.1.6. The damper of the blowing fans to adjust the intensity of the combustion process.
When starting the already cooled flopping device, it is recommended to produce it at a temperature of at least 800 ° C for 4 hours.
4.2. Conclusion to mode.
4.2.1. Check the instrument settings:
Temperature readings in the furnace 950 ° C - Disable fuel supply;
Temperature readings in the furnace 1000 ° C - alarm;
4.2.2. Enable fuel supply in automatic mode
Establish dampers on air ducts in accordance with the amount of fuel supplied;
Smoothly increase the fuel supply and the amount of air supplied to bring to the values \u200b\u200bto the corresponding thermal regime;
Operate the heat generator in the installed automatic mode.
ATTENTION!
When working in automatic fuel supply mode, it should not be turned off. With frequent shutdowns, the fuel supply should be reduced, or increase the second air supply.
When using fuel with a relative humidity of 8-12%, the air supply control damper under horizontal grace should be fully open, in the event of a lack of air, i.e., the temperature in the furnace is higher than 950 ° C, it is allowed when it is racing 80-100 Pa to open the flue door.
When using fuel with relative humidity up to 55%, the air supply control damper under horizontal grate should be open to a minimum, that is, the main flow of air is directed to inclined trees and the fuel layer on them. Adjusting the supply of fuel in the firebox is made in manual and depends on the type and humidity of the fuel.
4.3. Station stop.
4.3.1. Disable fuel supply.
4.3.2. Wait to complete fuel exercise on horizontal and inclined grate.
4.3.3. Close the damper of blowing fans.
4.3.4. Open the floppy door.
4.3.5. Cool the flue volume to a temperature of 300 ° C.
4.3.6. Turn off the blowing and mixing fans.
5. Maintenance
5.1. To prevent the formation of slag and maintain the combustion process, the temperature in the furnace should not exceed 950ºС.
5.2. It is possible to periodically remove ash with a grate grid, from the rollers of the furnaces and from the chamber of the road, the frequency is determined from the operating conditions and the type of fuel, to remove ash with a grate grid, to form a layer of ash sediments to 50 mm, for this:
5.2.1. Turn off the fuel supply to its exercise on the horizontal and inclined grate (approximately 30 minutes);
5.2.2. Close the damper of the blowing fans;
5.2.3. With the help of the device to collect all the ash from inclined and horizontal grate. In the case of the formation of slag, large pieces are removed through the flue front;
5.2.4. Remove ash formations through ashniks;
5.2.5. Close the ashniks;
5.2.6. Enable fuel supply;
5.2.7. Return the position of the damper of the blowing fans to its original position.
ATTENTION!
The cleaning time of the grate grid, ashniks and a cigarette chamber, not more than 15 minutes. For each operation. At the time of removal of ash, the heat generator is not stopped.
5.3. As coarse sediments are accumulated, it is accumulated to clean the cage chamber when performing work on cleaning the grate of the grate and ashniks. To do this, you need to open a hatch servicing the camera and remove accumulated deposits.
6. Storage and transportation
Storage of equipment should be carried out under a canopy.
Transportation can be made by any type of transport.
Delivery by road on dirt roads should be made at a speed of no more than 40 km / h, on the roads with a solid coating - no more than 60 km / h.
7. Safety Requirements
7.1. Installation requirements.
Installation should be made in accordance with the installation requirements of this manual.
The installation location must be coordinated with the fire inspection in the prescribed manner and equipped with a necessary fire inventory (OKH-10 - 2 pcs., Sand box (0.5 m3), Baggate, shovel, asbestos bedspread, bucket) according to GOST 12.1.004- 91. Access to fire extinguishing tools should always be free.
The heat generator is located in an independent non-governmental room or in an extension with direct output, separated from the main buildings by non-aggravated walls and floors, is allowed to be placed on open platform. The device of combustible floors in these rooms is not allowed. A device is allowed difficult to combat overlaps, provided that they are separated from buildings III, IV, V degrees of fire resistance fireproof walls.
The width of the passages between the boilers and the walls should be at least 1 m. Passages and exits from the room must always be free.
Doors for exit should easily open out and do not have constipation from the inside. It is prohibited to use casov or locks during the operation of the heat generator.
It is forbidden to clutter the room in which the heat generator works, any objects, as well as store flammable liquids in it, and other combustible materials, except for the two-hour stock of wood or other solid fuelwhich should be at a distance of at least 2 m from the furnace fronts.
When the chimney is derived through attic overlap And the roof is installed fire cutting cuts that meet the requirements of construction standards and rules (SNIP-33-75 "Heating, ventilation and air conditioning"). The distance from the inner surface of the smoke channel to the combustible surface is at least 51 cm.
The heat generator during operation should be under periodic control.
When manifesting any defects to immediately stop the work by stopping the fuel supply to the furnace and removing the fuel existing in the firebox (emergency stop).
7.2. Requirements for the organization of service.
The mounted heat generator is commissioned by the Special Commission headed by the chief engineer or the main mechanic with the participation of the representative of the State Fire Experiment.
Responsibility for compliance with safety measures when installing and operating the boiler, as well as tolerance to its service is assigned to the engineering and technical worker appointed by the order, and on individual objects - on the managers of objects where the heat generator is used.
Persons are allowed to be serviced by persons not under the age of 18, who have studied the instruction manual and the training under the program of a fire and technical minimum given in the sample rules of fire safety for agricultural facilities.
The service personnel should be instructed by the safety regulations, to have a tolerance of the heat generator.
When discovering unsatisfactory knowledge of the service personnel on the operation of the heat generator, the work is prohibited.
In the prominent place is postponed production instructionwhich outlines the responsibilities of personnel when preparing for launch, during operation, during a stop and in the event of a fire.
For each heat generator, based on the mode of its operation, a graph of periodic maintenance is drawn up.
On each heatgenerator, a magazine should be conducted, where information about the work modes and the implementation of repair and preventive work at the signature of the person responsible for safe operation is recorded.
7.3. Other requirements.
Before starting the heat generator, make sure that the equipment is working. Equipment maintenance in accordance with its operational documentation.
To avoid overheating of the heat generator and excessive fuel consumption, it is recommended to maintain a layer of fuel in the furnace no more see.
In the case of a heat generator with a fuel layer exceeding the recommended value by the manufacturer (35-40cm), and with closed valves occurs:
Excessive increase in power;
Overheating in general and, as a result, reducing the service life;
Incomplete combustion of fuel, soot formation, black smoke emissions and as a result, violation of the environmental situation in the adjacent zone.
Considering that the heat generator is made with a power margin, it is not recommended to operate in the mode above nominal.
Unauthorized persons during operation are not allowed.
7.4. Conclusion about the technical condition.
The heat generator is allowed to operate in the event of requirements fire safety.
In the case of detection in the process of examination of serious shortcomings on the placement of heat generator, changes or disturbances of combustion, etc. The work is prohibited before the elimination of these shortcomings.
On each heat generator during acceptance of the passport is filled.
The heat generator must be operated in optimal mode, which significantly reduces fire hazard.
During operation, the service is allowed by one person of several heat generators. In the premises it is necessary to install thermal sensors fire alarm, provide light and sound alarm.
When operating, it is prohibited:
Run the heat generator in the absence of grounding of electrical equipment or faulty grounding;
Use when extracting gasoline or other types of liquid fuels;
When loading firewood or any other types of lump fuel contact them with a lining to avoid its destruction;
Work with constantly open coil fronts, faulty chimneys, destroyed by the walls of the furnaces, faulty electric motors and a flow-adjusting equipment, as well as in the absence of engines protection;
Leave a working heat generator unattended more than 1 hour;
Work with disconnected or faulty fans sticking fireboxes;
Long-term operation of the heat generator with fully closed air supply valves;
8. Appendix 1 Possible malfunctions and emergencies
8.1. General power outage.
8.1.1. Go to the backup source of the power supply, if there is any.
8.1.2. In case of absence backup power supply Emergency stop with an open damper on emergency smoke removal pipe:
8.1.2.1. Turn off the fuel supply, blowing and mixing fans on the cabinet and, thereby eliminate the non-controlled launch;
8.1.2.2. Fully open the furnace fronts;
8.1.2.3. Remove whether fuel capabilities with grate grilles through the flue front;
8.1.2.4. Fuel residue to reset to the ash tick;
8.1.2.5. Remove fuels from the ashniks and leave the oral openings open;
8.1.2.6. Do not allow the burning of fuel in the gutter of the feed, to do this, pour the fuel of the sand layer;
8.2. Stopping blowing fans:
8.2.1. Disable power on the control cabinet;
8.2.2. Open the lids of the ashnikov, ensuring the operation of the fuel device on the natural blow;
8.2.3. Clean the heat generator.
8.3. Stopping a mixing fan:
8.3.1. Disable the power supply of the fan on the control cabinet;
8.3.2. Open the door of the road camera service front, ensuring a natural influx of air to a freight and mixing;
8.3.3. Clean the heat generator.
8.4. Stopping auger fuel supply conveyor:
8.4.1. Disconnect the hydrostation of the fuel warehouse and motors of motor-motor of the bunker, depending on the configuration and auger conveyor on the control cabinet;
8.4.2. Clean the heat generator.
8.5. Stopping the fuel warehouse or motorworked motor on the bunker:
8.5.1. Disconnect the hydrostation of the fuel warehouse and motors of motor-motor of the bunker, depending on the configuration and auger conveyor on the control cabinet;
8.5.2. Clean the heat generator.
8.6. Refusal of control automation:
8.6.1. Disconnect the hydrostation of the fuel warehouse and motors of motor-motor of the bunker, depending on the configuration and auger conveyor on the control cabinet;
8.6.2. Clean the heat generator.
9 Appendix 2 General view of the heat generator
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10 Appendix 3 Heat Generator Mounting Scheme
425. Heat generators, steam and water boilersworking on liquid fuel is allowed to be installed in both embedded and attached premises. The walls of the premises in which heat units are installed must be non-burning, and the ceiling can be wooden plastered. These premises should be separated from the main appointment buildings by fireproof walls and have an independent way out.
426. The fuel tank is not more than 100 liters is located in another room that meets the requirements of fire safety. In the case of installing it in one room with a heat generator or a boiler, it should be located on the walls of the units at a distance of at least 2 m.
It is not allowed to install it against the nozzle.
Fuel tanks should always be closed, communicated with the atmosphere through a respiratory pipe of at least 50 mm in diameter. It is forbidden to remove the ends of the respiratory pipes inside the room or in the attic.
427. Filling the fuel tanks combustible is allowed only with the help of pumps on specially laid fuel lines. On the fuel line at the consumable tank, install a shut-off valve.
In addition to the consuming fuel tank, it is necessary to have a container installed outside the room for a fuel discharge. It is necessary to periodically wash the fuel tank from the dirt and remove the waters.
428. The fuel pipelines and fittings must be factory manufacture, mounted hermetically, so that the fuel is expelled. It is prohibited to use rubber compounds and hoses.
429. It is forbidden to work on the installation with impaired tightness of the fuel lines and fittings, with non-distinctions in compounds, with a faulty chimney, as well as with an electric motor without thermal protection.
430. It is prohibited to use gasoline heat plants to work or add it to other types of fuel, equip the expenditure tank with glass fuel level pointers, installed glass sumps on fuel lines, skell the fuel lines with an open flame.
431. Floors in rooms where heat generators and boilers are installed, must be non-burning.
432. When pin with brick chimneys Water heating boilers and heat generators through the combustible overlaps should be arranged fire cutting cuts of at least 38 cm with a gasket between the cutting and the asbestos layer tree 2 cm thick and more.
In the absence of this additional insulation, the value of the cutter should be 51 cm. Put metal pipes Through the combustible overlaps is not allowed.
433. Start, work and stop thermal units should be carried out under the following measures:
a) check the amount of fuel in the consumable and water in water tanks to start;
b) before turning on the installation, blow the combustion chamber with air;
c) make sure the sparks between the electrodes of candles;
d) adjust the air supply;
e) After fuel, adjust the combustion process, achieve a clean and bright flame.
After the installation is completed, close the shut-off fuel crane at the tank and the adjusting tap on the burner, blow the installation by air.
434. During the operation of the installation, it is necessary to periodically remove the mixing chamber and clean it from Nagara.
436. Thermal installations mounted in farms can only be put into operation after acceptance by their special commission appointed by the order of the head of the economy with the participation of the representative of the Mrselfge.
