Heating the mash in a special container is an integral stage in the distillation of moonshine, since harmful elements must evaporate from alcohol-containing raw materials at a certain temperature. To do this, the mash is heated and brought to a certain temperature, at which the evaporation of the components of which it consists begins. The moonshine still is usually placed on the stove, and this heating does not harm the equipment. Induction cooker for moonshine - this is the choice of many moonshiners who are seriously engaged in distilling. In addition, most models moonshine still compatible with induction hobs.
An induction hob is a type of cooker that does not require the use of gas. The advantage of such equipment is that it comes in different configurations. First of all, the buyer can choose an induction cooker depending on the volume of production of moonshine at home. For example, if you plan to make moonshine in large volumes, an induction hob for moonshine should have at least 3 burners. If small volumes of moonshine are made, then two burners will be enough.
Induction hob for home brewing
When choosing an induction cooker for a moonshine still, it is important to pay attention to the equipment interface. The induction cooker for the moonshine still can be equipped with both a push-button and a touch interface. It is believed that touch tiles are easier to care for, but such tile models are quite heavy, since they are equipped with a massive glass-ceramic surface.
Homebrewing stoves must be equipped with a timer that has an auto-off function. This allows in the process of moonshine brewing to be distracted by doing other things, it is enough to set the duration of each of the stages of moonshine.
Tabletop tiles for making moonshine are the best choice distiller, since such equipment does not take up much space in the kitchen.
Whichever stove is chosen for home brewing, it is important that it has such a function as pulse-periodic heating. A tile with this function at the first stage of heating works in a pulse-periodic mode, but after a certain period of time the tile turns off.
The induction hob for home brewing has many advantages:
If a person managed to acquire an induction cooker, then before buying a moonshine still, it is important to pay attention to its compatibility with the distiller model. How to choose a moonshine still for an induction cooker:
By the way, most models of distillers are suitable not only for induction, but also for electric stoves.
In order for the induction cooker to serve for a long period of time, it must be operated in accordance with all the rules listed in the instructions. If the tile is broken, and its warranty period has not yet expired, the equipment should be taken to a service center.
The sphere of home brewing is developing in step with the times, new technologies are being developed, conditions are improving, and updated equipment is being used. Mainly gas or electric is used to heat the cube. hob... But few people know that an induction cooker for home brewing in terms of efficiency is 50% higher than the usual kitchen devices for everyone. Almost all the heat energy that the device reproduces is directed precisely at heating the container.
An induction hob differs from other types of kitchen heating devices in the way it works. Instead of the traditional heating element, an induction-type coil is installed in it. When exposed to electricity, the part generates an electromagnetic field. During contact between the hotplate and the metal kitchen utensils high-frequency vortex waves are created, first heating the bottom of the container and then its contents.
Due to the fact that the heating part of the induction hob for home brewing is in close contact with the heating object, the thermal vortices bypass the stage of the air gap between the pan and the surface of the stove. And also the heating of the spiral circuit and the burner itself is excluded. Due to this principle of operation, the tabletop makes it possible to use the energy generated by the device with maximum efficiency.
Have electrical appliances of certified manufacturers, the efficiency is ≈90%. This means that these devices directly convert electrical energy into heat.
In order to make sure of the usefulness of the device before choosing an induction cooker for home brewing, it is enough to study the main advantages.
These are far from all the advantages of an induction hob for home brewing, but even these arguments are enough to understand the benefits of using the device.
As for the disadvantages, they consist in two aspects - compliance with the level of mechanical stress and the use of special dishes with a thick ferromagnetic bottom.
Before choosing a device for home brewing, you should immediately decide what volumes of hot drink are planned for production. The fact is that all series involve different mechanical loads and if the standards set by the manufacturer are not followed, the device will quickly become unusable.
Each unit is designed for a certain maximum weight - this operating condition cannot be violated, otherwise the stove will fail very quickly
A cube of a moonshine filled with a mash can weigh more than 50 kg, this mass for an induction cooker with an indicator of up to 2 kW will be a lot. There are three options for solving the problem:
Induction hobs for home brewing do not require mandatory contact with the bottom of the heated container. But in order not to decrease the efficiency of heat transfer, the distance between the surfaces should not exceed 4 mm.
VIDEO: The dream of a moonshiner - a professional induction cooker Gastrorag TZ-JDL-C30A
The power indicator in stoves for a moonshine still can vary between 1800-8000 watts. The higher this value, the more resistant to mechanical stress the surface. Naturally, it is better to give preference to variations with maximum power, they are ideal for making large volumes of moonshine.
Also, powerful devices are able to heat the container faster, which reduces the cooking time of the contents. For example, a device with an indicator of 3.5 kW can heat up a liquid 2 times faster than modifications of 2 kW. But the cost of such devices has significant differences.
There are several convenient functions in induction tabletop cookers for home brewing that greatly simplify the process of making moonshine:
Regardless of the number of functions, an important criterion for choosing a tabletop induction hob is still its thickness. Thin devices not only have a low load threshold, but also poorly cope with cooling.
During distillation, the gas stove raises the room temperature significantly. Induction has nothing to do with the room temperature
Based on user reviews that were studied on thematic forums, the following conclusions can be drawn:
The main distinguishing features that you should pay attention to when choosing a tabletop induction hob are dimensions, power rating and the maximum level of mechanical stress.
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Series |
Power, W |
Peculiarities |
price, rub. |
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Glass-ceramic surface, information screen, width - 32 cm, timer, overheating protection |
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Touch control panel, 2 burners, glass-ceramic surface, dimensions - 8x60x36 cm, no automatic shutdown timer |
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Mechanical control panel, stainless steel case, dimensions - 34x44.5x11.5 cm, 10 modes, timer 0-180 min., Overheating protection, display |
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Industrial plate. 6 power modes, pan sensor, overheating protection function, fast processing option, dimensions - 59x47x39 cm |
Regardless of the selected modification, nothing will extend the operating life of the device as proper care... Wipe clean after each use. hob with a damp cloth, and also to prevent the possibility of scratches or chips, which significantly reduces the efficiency of the burner and the overall efficiency.
VIDEO: Induction cooker or how to heat without cost
What is the best way to heat the distillation cube - on gas, on an electric stove or on an induction cooker? What are the pros and cons of tanks with built-in heating elements?
An even temperature in the cube, slow and continuous boiling is the main thing that is needed for distilling mash or distillate.
These heating methods have advantages and disadvantages. Before purchasing equipment for distillation, the prospects of using each method are assessed.
The advantages of using an open fire are the cheapness and availability of energy. With precautions, you can work with thick wash and not worry about them burning.
Contact with an open flame will shorten the life of the distillation still. It will quickly burn out or take on a sloppy look.
The use of heating elements simplifies the process of operating the distillation still. They are easy to buy, you can choose heaters of various shapes and powers.
Not every tile can support the weight of the distillation structure. For heating, induction electric stoves and open spiral designs are used. Open electric stoves are unsafe, since alcohol-containing liquid accidentally poured onto it is highly flammable. Professionals who have experienced more than one way of heating a cube first-hand recommend induction hobs.
This type of electric stove heats metal containers due to the high-frequency magnetic field. The field creates induced eddy currents. Aluminum cookware is not suitable for heating. It is important to use pans with a ferromagnetic bottom. Only under this condition is the power of the eddy currents sufficient for heating. These are steel, iron, cast iron is also suitable, since iron is also present in its composition.
When heating the distillation cube, it is better not to touch metal surface... A sensitive person will definitely feel the effect of the induction current.
Expensiveness is the only drawback of induction cookers compared to traditional electric cookers. Manufacturers produce slabs of different diameters and capacities. For home brewing, models have been specially created without a timer, which turns off the power supply after a specified time.
Today, many housewives have already appreciated the advantages of induction cookers, their quick heating, safety and convenience. But not everyone knows whether an induction cooker is suitable for home brewing, and how to use it correctly.
It's time to highlight this issue, because things are keeping pace with the times. not even close to be compared with archaic ones, even from perestroika times, when moonshine had to be driven on the sly and on whatever. After all, they could easily come, confiscate all the products, and also take the device free of charge.
Actually, even today there are such precedents, but at the same time we are not talking about home brewing for oneself, friendly feasts. They can bring to justice and really take away the apparatus, if the case is "put on stream", there is a brisk trade in strong homemade alcohol.
But we do not work for profit, but for the soul, creating high-quality and tasty alcohol, which is not a shame to put on the table even for the most dear guest. And also - we readily master, facilitating the management of the process.
The principle of operation of induction is as follows:
Instead of the usual spiral of an electric stove (it does not matter - open or in a casing), tiles equipped with an induction coil... When a current passes through it when turned on, the coil produces electromagnetic waves. Interacting with the bottom waves heat the container, not the air around her. And the dishes, in turn, heats the liquid inside.
The main advantage thanks to which induction cookers have become so popular is Efficiency, equal to 90% or even higher. None of the existing slabs simply have such an indicator. Gas produces only 50%, electric - up to 60%, and even then not every one. Thus, induction creates huge energy savings.
In addition, it has a number of other advantages:
Peculiarities. The tile itself does not heat up, and even if a mash or moonshine is suddenly spilled on it, the fire will not occur.
For induction to work, the cookware must have ferromagnetic bottom... Everyone has it enamelled pots, because under a layer of enamel they have the usual "black" steel. In addition, almost all modern "stainless" cookware with a thick bottom (double, triple) can also be used on an induction hob, as evidenced by special sign and inscription on the bottom of Induktion.
Note. The thicker the bottom of your alembic, the higher the efficiency of the induction cooker and the faster the liquid in the cube heats up.
A frequently asked question: is it possible to use stainless steel without a ferromagnetic bottom on an induction hob? Please check this before buying.
Many modern manufacturers, making stainless steel cubes, additionally equip the bottom with a ferromagnetic insert, taking into account the wishes of buyers.
We will mention some companies - manufacturers of moonshine stills, suitable for working with induction cookers:
You can also use a steam-water boiler, in which there is a cube (usually made of food grade stainless steel), and around it another cube made of ordinary stainless steel, which is magnetised. Between them is a water jacket.
Unfortunately, food grade stainless steel is not suitable for use with an induction hob as it does not magnetise. Induction with copper and aluminum also does not work.
If you have doubts about the material of the bottom, just bring any magnet to it (one removed from the refrigerator will do as well). If it is magnetised, the cube is suitable for heating by induction. Non-sticking - choose a different heating method.
Like any high-tech device, an induction cooker has its drawbacks, among which is a certain fragility glass-ceramic hob surface.
For domestic use for cooking food, strength is enough, but is it possible to put a distillation cube, say, 36 liters on such a stove? It is doubtful, although it should be noted that the higher the power of the stove, the stronger the burner is.
Each slab - its maximum mechanical load, which is necessarily indicated in the instructions. Therefore, it is better not to risk it if the weight of your cube with mash is “on the verge”, especially if it exceeds the specified maximum weight.
Possible mechanical loads from 15 liters are installed on not very powerful plates by the manufacturer. And some high power slabs (4 - 8 kW) can withstand even a 100-liter cube.
Many moonshiners, having a heavy tank suitable for induction, construct a device for the tile on which they place the cube so that it (like the stand itself) does not come into contact with the glass-ceramic surface.
For high-quality heating, direct contact of two surfaces is not necessary. But the gap should not be more than a few millimeters. Most often they use wooden blocks, on which the distillation cube rests on both sides so that the distance from the bottom of the cube is 1 - 2 mm.
If you raise the cube higher, the efficiency drops sharply, that is, heating is ineffective. If the distance is 1 - 1.5 cm, the stove will perceive this as the absence of dishes and turn off.
Commercially available induction cookers start their "wattage report" at 500 W, but this is not enough for home brewing.
There are also devices with a power of 8000 watts. Here is another question - will household electrical wiring withstand such a load?
If your efforts are aimed at ensuring that in the shortest possible period of time, it is necessary to choose the right induction hob.
If you need to quickly heat 36 liters of mash, 2 kW is not enough, you need a power of 3 - 3.5 kW. Of course, this will be possible even with low power, but it will take more time.
Peculiarities. The higher the power potential of the stove, the stronger its burner and the higher the price.
So, for example, a 3.5 kW stove will heat the same amount of water to a boil 2 times faster than 2 kW. And its cost is 4 times higher.
Induction hobs do not need any special care. The glass-ceramic surface must be kept clean and must not exceed the mechanical stress specified by the manufacturer. Avoid sharp hits on the surface, do not drop anything on it, and the equipment will serve you for a long time without upsetting problems.
Attention. The stove has ventilation holes that need to be cleaned from dust.
Do this together with cleaning the surface and buttons when the device is unplugged.
The induction system provides ample opportunities for the distiller, since, depending on the model, it provides:
This causes a kind of jumps, "jerking" of the stream of moonshine during distillation. But there is also smoothing mode and smooth adjustment so that there are no temperature jumps, and the heating works smoothly. This allows you to more accurately divide the moonshine into fractions.
For a moonshiner, it is important to have a strong at the first stage (before condensation of the first vapors of alcohol) and controlled heating of the mash to obtain the maximum amount of strong quality moonshine... And, of course, the strength of the base on which the distillation cube is installed.
Consider the popular models of compact free-standing tiles and their prices.
A Chinese company that produces several modifications of induction cookers. According to reviews on the network, the most suitable model for a moonshiner TZBT-350A... Works in the range of 500 - 3500 W, equipped with a touch panel with a screen.
Its main advantage for the distiller is the presence of a strong "clip" made of stainless steel... That is, the cube is not placed on the slab itself, but rests on the edges of the edging. Such a plate can easily "withstand" a 70 liter cube. The disadvantage is the shutdown every 2 hours. Cost - from 12,400 rubles.
Noteworthy is the updated Iplate YZ-T24, specially recommended by the manufacturer for distillation. Its surface easily transfers a distributed weight of up to 100 kg. Timer - up to 24 hours, smooth power regulation in 100 W steps.
20 degrees of adjustment. Power - up to 2000 W, which is not too stressful for wiring, although it somewhat reduces the speed of heating the mash to operating temperatures. But the price pleases - from 4500 rubles.
Korean-made stove for 3.5 kW in a metal case. Has 10 power levels - from 50 to 3500 and temperatures - from 60 to 240 ° С.
Timer for 3 hours with a countdown. Rated load on the surface - 45 kg. Cost - from 10,750 rubles.
It is 3500 W, made in China - one of the discussed on the net... It warms well, is reliable in operation, has 2 fans. They mainly complain about the quick shutdown (timer for only 2 hours), the lack of smooth adjustment and the fragility of the panel, although it is enclosed in a metal case.
Of the offered models, the model is more suitable for distilling CT-102 because it has a power of 2000 watts. Made in an open version, the body is plastic. The default timer is 2 hours, but you can manually set up to 4 hours.
It is not recommended to put a cube weighing more than 15 kg on it. although the design allows an appropriate wooden support to be adapted so that the cube rests on it rather than on the tiles. The cost of induction is 3200 rubles. Quite adequate money for those who are fond of home brewing and want to make the distillation as efficient and comfortable as possible.
Many moonshiners have already appreciated the benefits of an induction surface. Its ability to accurately adjust the temperature is several times higher than that of a gas or electric burner, where it can be done "by eye" rather than setting exact parameters.
The induction surface is easier: setting the desired temperature is easy, and electronics will take over its control... Moonshiners with experience of "induction" distillation argue that it is easier to divide the moonshine into fractions: head-body-tails, and the process itself takes less time.
Attention. On most models of induction hobs, it takes less than 5 minutes to heat 2 liters of water to a boil.
This figure is twice as high as on a gas or electric stove. Double distillation (the first - without separation and the second - with separation into fractions) takes less time than 1 distillation using other heaters.
Even with all the safety of an induction cooker, you cannot put a cube on it and you cannot leave. The process requires constant attention and intervention of the distiller: when necessary, reduce the heating, or add as needed.
Do you use an induction hob to distill mash, what lessons have you learned from this experience? Share in the comments. Like it, recommend the article to your friends via social networks.
Many people are interested in what induction is and how is it better than tens !?
For example, induction has been used in blacksmithing for more than 50 years, see the video and and the heating rate:
As you saw in the heating rate, induction wins, which means that less electricity is consumed for heating, since our boiler is in the on state less than the heating element by 30-50% of the time.
The "VIN" boiler is essentially a powerful transformer where the secondary winding is a heating pipe, and as you watched the video there, near the induction cooker, the heating element is a saucepan. Even in old TVs and refrigerators that have worked for 30-40 years, anything broke, but not the transformer, since the transformer winding is not a heating element.
Comparative value calculation, induction heater VIN and TENOVO boiler
A comparison was made between an induction heater VIN-5 with a power of 5 kW and an averaged electric heater NaTENakh with a power of 6 kW.
For the convenience of the calculation, the following assumptions were made:
EN on heating elements is composed of 3 heating elements, 2 kW each
Heating elements fail at random times
The average salary of a 4th grade electrician is 12,000 rubles / month.
The replacement time for the 1st heating element will be 0.75 hours (in reality - much more)
Initial data:
1. The average cost of a new, good heating boiler is from 20,000 rubles
2. The declared service life of one heating element is 1500 hours (manufacturer's data).
3. The average cost of one heating element with a capacity of 2 kW is 110 rubles (manufacturer's data).
4. The cost of an induction electric heater 5 kW - 30,000 rubles. (manufacturer's data)
5. The declared service life of an induction electric heater 5 kW is 100,000 hours, (manufacturer's data)
Payment:
For 100,000 hours, 66 replacements of each heating element will occur, that is, a total of 66x3 = 198 replacements.
Replacement labor cost: The electrician works 22 days a month for 8 hours, which is 176 hours. With a salary of 12,000 rubles / month, the cost of an hour will be 68 rubles / hour. Then the cost of replacing one heating element will be 51 rubles (but we understand that calling an electrician is much more expensive). With a heating element cost of 110 rubles, the total cost of replacing one heating element will be 161 rubles.
The total cost of troubleshooting will be 198x161 = 31,878 rubles for 100,000 operating hours. The total cost will be 31878 + 7300 = 51,178 rubles
The cost of an induction heater VIN-5 with a power of 5 kW is 25,000 rubles.
This is the monetary value of the heater, taking into account the running costs.
If we consider the decrease in power by 50% as an accident, then with heating elements boilers, an accident will occur on average every 750 hours
It is also necessary to consider the costs of maintaining the boiler (maintenance, preparation of the coolant, etc.), and when purchasing spare heating elements, the costs of their transportation.
You can also take into account that an electrician spends about 7 calendar months on boiler maintenance for 100,000 hours of its heater operation, during which he could perform other useful work.
In this case, it is not possible to estimate losses from accidents and shutdowns of boilers (defrosting of premises, shutdown of production, etc.).
Still on the market electrode boilers type GALAN
What is a GALAN heater and which is better? Read and decide for YOURSELF.
Advantages of electrode boilers:
The electrodes cannot simply "burn out", therefore there is nothing especially to break and burn out in the boiler.
The lack of water in the boiler when it is on (dry running) does not lead to any consequences and its failure due to the lack of heating - there is nothing to warm up.
Scale deposition on the boiler electrodes only reduces its output and does not lead to the destruction of the electrodes.
The price of such a boiler, in view of the simplicity of the design (housing with electrodes), is lower than the cost of the heating element, this is especially noticeable at high powers - from 100 kW and above.
Electrode boilers are usually more compact than heating elements.
Disadvantages of electrode boilers:
An electric current is passed directly through the coolant, which significantly increases the risk of electric shock, and due to the huge leakage currents, it is impossible to use an RCD (residual current device) in conjunction with such a boiler.
For the same reason, electrolysis of the coolant occurs, leading over time to a significant change in its chemical composition, and, accordingly, to a change in electrical conductivity. Also, electrolysis leads to the release of electrolysis gases, leading to the airing of the system.
Emitted electrolysis gases, depending on the composition of the coolant, can be quite toxic.
Thorough water treatment of the coolant for electrical conductivity is required.
The power of the electric boiler is not constant and strongly depends on the temperature of the coolant in the system, and with an increase in the temperature of the coolant, its electrical conductivity and power consumption increase, thus, at the initial start-up of the system in the cold season, the boiler's power for heating may not be enough. Increasing the electrical conductivity of the coolant to the required level at low temperatures can lead to the fact that after warming up the system, it can increase by so much that it will lead to a significant overload and an accident in the power supply network, as well as to the failure of the power equipment that controls the boiler.
The same effect (an increase in the electrical conductivity of the coolant with an increase in temperature) sometimes leads to an electric arc breakdown of the interelectrode distance (in fact, a short circuit) with a huge inrush current in the supply network and, as a consequence, multiple failure of various equipment included in this network. antifreeze and distilled water as a heat carrier.
Cannot be used for single-circuit hot water supply.
Without a significant complication of the design, it is impossible to carry out stepwise or smooth power control, which leads to large voltage surges in the supply network when the boiler is turned on and off. This is especially noticeable on high-power boilers.
They require qualified maintenance, specific knowledge of the electrical conductivity of water, constant monitoring of the current consumption is required.
Non-freezing coolant for electrode boilers is expensive and not always available.
